欢迎访问《兵工学报》官方网站,今天是

兵工学报 ›› 2014, Vol. 35 ›› Issue (12): 2078-2086.doi: 10.3969/j.issn.1000-1093.2014.12.021

• 论文 • 上一篇    下一篇

面向中间尺度零件精密装配的微夹持器

孙媛1,2, 金鑫1, 叶鑫1, 张之敬1, 张晓峰1   

  1. (1.北京理工大学 机械与车辆学院北京 100081; 2.北京航天时代光电科技有限公司北京 100094)
  • 收稿日期:2014-04-08 修回日期:2014-04-08 上线日期:2015-02-06
  • 作者简介:孙媛(1985—),女,工程师,博士研究生
  • 基金资助:
    国防基础科研项目(A0920110013); 国家自然科学基金项目(51127004)

Micro-gripper for Precision Meso-scale Assembly

SUN Yuan1,2, JIN Xin1, YE Xin1, ZHANG Zhi-jing1, ZHANG Xiao-feng1   

  1. (1.School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, China;2.Beijing Aerospace Times Optical-Electronic Technology Co., Ltd., Beijing 100094, China)
  • Received:2014-04-08 Revised:2014-04-08 Online:2015-02-06

摘要: 中间尺度零件广泛地被应用于复杂微小型武器系统的研发和生产中。中间尺度零件的尺度范围跨度大,形状种类多样,结构易被损坏,在目前我国武器装备科研生产中主要以手工装配为主,效率低,可靠性差。因此,如何在自动化操作和装配过程中对中间尺度零件进行安全可靠的夹持,一直是微小型武器系统精密装配领域的一个难点。研制了一种针对特征尺寸在亚毫米级至厘米级的轴类和块类零件的跨尺度微夹持器,通过成对的刚性-柔性夹爪以及精密直线运动平台的驱动来实现夹持动作,用粘贴于柔性夹爪上的应变片传感器所构成的电桥来实时测量零件所受夹持力作为控制依据。对柔性夹爪的结构参数进行了优化设计,提出同类夹爪关于所面向零件尺寸的优化设计模型。对柔性夹爪进行仿真分析,确定应变片最佳粘贴位置,推导针对柔性夹爪的特殊结构的应变-夹持力计算模型。夹持-释放实验结果表明,该夹持器能够对中间尺寸零件进行稳定、无损伤的夹持并可获得准确的夹持力信息。

关键词: 仪器仪表技术, 中间尺度, 微夹持, 夹爪优化模型, 微力检测

Abstract: Meso-scale parts are widely used in the complex miniature weapon systems. On account of a large dimension range, a variety of shapes and vulnerable structures of the meso-scale parts, the weapon systems are mainly assembled by hand, bringing poor efficiency and reliability. A challenging issue in the precision assembly of miniature weapon systems is how to safely and reliably grip the meso-scale parts in the automatic handling and assembly. A micro-gripper for gripping the sub-millimeter and millimeter scale shafts and parts is developed, including a pair of rigid and flexible gripping jaws and a precision linear motion stage. A Wheatstone bridge, which consists of strain gauges stuck on the flexible gripping jaw, is used to detect a clamping force on a part in real time. The structural parameters of flexible gripping jaw are designed optimally, and an optimal design model of gripping jaws is proposed. A simulation analysis is carried out to determine the best sticking positions of the gauges. A strain-force model for the special shape of flexible gripping jaw is derived. Grip-release experiments indicate that the micro-gripper is capable to grip the meso-scale parts stably and nondestructively.

Key words: apparatus and intruments technology, meso-scale, micro-gripper, optimization model, micro-force sensing

中图分类号: