薄壁管滚珠旋压力计算模型

doi:10.3969/j.issn.1000-1093.2015.05.024

兵工学报 ›› 2015, Vol. 36 ›› Issue (5): 928-932.doi: 10.3969/j.issn.1000-1093.2015.05.024

薄壁管滚珠旋压力计算模型

赵春江¹，王琛¹，耿明超²

(1.太原科技大学重型机械教育部工程研究中心，山西太原 030024； 2.中国电子科技集团公司第12研究所，北京 100044）

收稿日期:2014-12-29 修回日期:2014-12-29 上线日期:2015-07-09
作者简介:赵春江(1975—)，男，副教授
基金资助:
国家自然科学基金项目(51375325)；山西省自然科学基金项目(2014011025-1)

Calculation Model of Ball Spinning Force of Thin-walled Tubes

ZHAO Chun-jiang¹， WANG Chen¹， GENG Ming-chao²

(1.The Heavy Mechanical Engineering Research Center of Ministry of Education，Taiyuan University of Science and Technology，Taiyuan 030024，Shanxi，China；2The 12th Research Institute，China Electronic Technology Group Corporation，Beijing 100044，China)

Received:2014-12-29 Revised:2014-12-29 Online:2015-07-09

摘要/Abstract

摘要： 给出了一种计算三维滚珠旋压力的解析模型。根据滚珠轨迹对空间坐标进行旋转，简化了滚珠与工件的空间关系表达式；基于空间解析几何理论和旋压件为半无限体的假设，得到了滚珠与管坯的接触边界方程，并在各坐标平面上进行投影得到二维曲线，通过对曲线的积分计算各坐标平面内的接触区投影面积。变形区单位压力通过钢球压入空间半无限体时成形区的平均压力近似相等的假设给出，计算各旋压力分量和总旋压力；通过对旋压力轴向分量的理论计算结果与实验数据对比，表明给出了一种计算三维滚珠旋压力的解析模型。根据滚珠轨迹对空间坐标进行旋转，简化了滚珠与工件的空间关系表达式；基于空间解析几何理论和旋压件为半无限体的假设，得到了滚珠与管坯的接触边界方程，并在各坐标平面上进行投影得到二维曲线，通过对曲线的积分计算各坐标平面内的接触区投影面积。变形区单位压力通过钢球压入空间半无限体时成形区的平均压力近似相等的假设给出，计算各旋压力分量和总旋压力；通过对旋压力轴向分量的理论计算结果与实验数据对比，表明给出的计算模型的准确性。

关键词: 兵器科学与技术, 滚珠旋压, 旋压力, 坐标旋转, 解析模型, 实验对比

Abstract: An analytical model is presented to calculate the 3D ball spinning force. The spatial relation expression of the ball and workpiece is simplified through the rotation of spatial coordinates according to the track of the ball. The contact boundary equations of the ball and the workpiece are obtained based on the theory of space analytic geometry and the assumption that the spinning workpiece is a semi-infinite body，and the 2D curves are obtained by projecting on the coordinate planes. The projection of spatial contact area on each coordinate plane is calculated. The unit pressure in the deformation zone is given based on the assumption that the average pressure is approximately equal to that while a rigid ball is pressed into the space of semi-infinite body，and then the total spinning force and its components could be calculated. The comparison between theoretical results and experimental data shows that the proposed model is accurate.

Key words: ordnance science and technology, ball spinning, spinning force, rotation of coordinate, analytical model, experimental comparison

中图分类号:

TG316

赵春江，王琛，耿明超. 薄壁管滚珠旋压力计算模型[J]. 兵工学报, 2015, 36(5): 928-932.

ZHAO Chun-jiang， WANG Chen， GENG Ming-chao. Calculation Model of Ball Spinning Force of Thin-walled Tubes[J]. Acta Armamentarii, 2015, 36(5): 928-932.

参考文献

［1］ Tang Y, Chi I Y, Chen J C, et al. Experimental study of oil-filled high-speed spin forming micro-groove fin-inside tubes[J]. International Journal of Machine Tools and Manufacturing, 2007, 47(7/8): 1059-1068.
[2] Hua F A, Yang Y S, Zhang Y N, et al. Three-dimensional finite element analysis of tube spinning[J]. Journal of Materials Processing Technology, 2005,168(1): 68-74.
[3] Wong C C, Dean T A, Lin J. A review of spinning, shear forming and flow forming processes[J]. International Journal of Machine Tools & Manufacture, 2003,43(14) :1419-1435.
[4] Rotaresuc M I. A theoretical analysis of tube spinning using balls[J]. Journal of Materials Processing Technology, 1995, 54(1/2/3/4): 224-229.
[5] 李茂盛，康达昌，张士宏，等.滚珠旋压工艺中成形区接触压力的分析计算[J]. 材料科学与工艺，2004，12（2）：125-128.
LI Mao-sheng，KANG Da-chang，ZHANG Shi-hong，et al. Research on contacting pressure in ball-spinning[J]. Materials Science and Technology, 2004,12（2）:125-128.(in Chinese)
[6] 徐洪烈.强力旋压技术[M].北京：国防工业出版社，1984.
XU Hong-lie. Power spinning technology [M]. Beijing：National Defense Industry Press，1984.(in Chinese)
[7] Zhang G L, Zhang S H, Zhang B，et al. Analysis on folding defects of inner grooved copper tubes during ball spin forming[J].Journal of Materials Processing and Technology,2007,184(1):393-400.
[8] Jiang S Y, Ren Z Y. Analysis of mechanics in ball spinning of thin-walled tube[J]. Chinese Journal of Mechanical Engineering, 2008, 21(1)： 25-30.
[9] Jiang S Y, Ren Z Y, Xue K M, et al. Application of BPANN for prediction of backward ball spinning of thin-walled tubular part with longitudinal inner ribs[J]. Journal of Materials Processing Technology, 2008,196(1/2/3): 190-196.
[10] 马振平，张涛.滚珠旋压成形技术[M].北京：冶金工业出版社，2011.
MA Zhen-ping，ZHANG Tao. Ball spinning forming technology[M]. Beijing：Metallurgical Industry Press，2011. (in Chinese)
[11] 机械设计手册编委会. 机械设计手册：第1卷[M].北京：机械工业出版社，2004：3-313.
Mechanical Design Manual Editorial Board. The mechanical design manual，volume 1 [M]. Beijing：China Machine Press，2004：3-313.(in Chinese)

[1]	周伯俊, 于传强，刘志浩，柯冰. 基于高压储能的特种车辆快速起竖技术与验证[J]. 兵工学报, 2022, 43(7): 1488-1497.
[2]	高月光，冯顺山，刘云辉，黄岐. 不同端盖厚度的圆柱形装药壳体破片初速分布[J]. 兵工学报, 2022, 43(7): 1527-1536.
[3]	娄伟鹏，郑长松，李和言，陈建文，张周立，马源. 高速《Symbol》v湿式换挡离合器排油阀临界开启和关闭压力研究[J]. 兵工学报, 2017, 38(9): 1665-1672.
[4]	王宪成，杨绍卿，马宁，赵文柱. 车辆柴油机缸套动载荷磨损计算模型研究[J]. 兵工学报, 2017, 38(9): 1673-1680.
[5]	孙皓泽，常天庆，王全东，孔德鹏，戴文君. 一种基于分层多尺度卷积特征提取的坦克装甲目标图像检测方法[J]. 兵工学报, 2017, 38(9): 1681-1691.
[6]	张玉燕，孙莎莎，王振春，曹海要，战再吉. 高速载流电枢表面瞬态温度场仿真与测量[J]. 兵工学报, 2017, 38(9): 1692-1698.
[7]	李臣明，宦超，石怀龙. 某箱式火箭炮对面目标分布式杀伤最优火力分配[J]. 兵工学报, 2017, 38(9): 1699-1704.
[8]	雷娟棉，张嘉炜，谭朝明. 小攻角下船尾外形对旋转弹丸马格努斯效应影响的数值研究[J]. 兵工学报, 2017, 38(9): 1705-1715.
[9]	李泽，闫晓鹏，栗苹，郝新红，王建涛. 扫频式干扰对调频多普勒引信的干扰机理研究[J]. 兵工学报, 2017, 38(9): 1716-1722.
[10]	张浩为，谢军伟，张昭建，宗彬锋，陈唐军. 基于混合自适应遗传算法的相控阵雷达任务调度[J]. 兵工学报, 2017, 38(9): 1761-1770.
[11]	李茂，侯海量，朱锡，黄晓明，李典，陈长海，胡年明. 结构间隙对芳纶纤维增强复合装甲结构抗侵彻性能的影响[J]. 兵工学报, 2017, 38(9): 1797-1805.
[12]	王鉴, 韩焱, 王黎明, 张丕状, 陈平. 弹丸在膛内运动的回波信号瞬时频率估计方法研究[J]. 兵工学报, 2017, 38(9): 1806-1814.
[13]	刘海鸥，张文胜，徐宜，赵梓烨. 基于核密度估计的履带车辆传动轴载荷谱编制[J]. 兵工学报, 2017, 38(9): 1830-1838.
[14]	姜缪文，闫健卓，陈继民. 基于拓扑优化技术的军用头盔内胆结构三维打印[J]. 兵工学报, 2017, 38(9): 1845-1853.
[15]	张磊，李世民，朱刚. 基于时间连续灰色Markov模型的维修器材需求预测方法研究[J]. 兵工学报, 2017, 38(9): 1862-1866.

薄壁管滚珠旋压力计算模型

Calculation Model of Ball Spinning Force of Thin-walled Tubes

PDF

可视化

被引次数

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价