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履带车辆行星式综合传动系统换挡冲击特性及影响规律

王成1,漆一帆1,孙雪岩1,杜明刚1*,边骥轩1,张鹏2   

  1. 1. 中国北方车辆研究所,北京 100072;2. 哈尔滨第一机械集团有限公司,黑龙江 哈尔滨 150026
  • 收稿日期:2024-06-03 修回日期:2025-05-12
  • 基金资助:
    国家自然科学基金联合基金项目(U2341274)

Research on Shift Impact Characteristics of Planetary power-shift steering transmission for Tracked Vehicles

WANG Cheng1, QI Yifan1, SUN Xueyan1, DU Minggang1*, BIAN Jixuan1, ZHANG Peng2   

  1. 1. China North Vehicle Research Institute, Beijing 100072,China; 2. Harbin First Machinery Manufacturing Group Corporation, Harbin 150026, Heilongjiang, China
  • Received:2024-06-03 Revised:2025-05-12

摘要: 履带车辆行星式综合传动系统换挡过程产生的动态冲击,严重影响传动系统的服役性能和可靠性。针对某行星式综合传动系统,建立齿轮传动部件、离合器和制动器等扭转动力学模型,构建传动系统换挡过程动力学模型。开展综合传动系统换挡过程仿真与台架试验,仿真与试验结果的变化趋势基本一致,验证了动力学模型的正确性。研究换挡过程典型构件的冲击载荷,揭示了油门开度和冲放油特性曲线等对操纵件动态转矩的影响规律,主要结论如下:随着放油延时的增加,分离操纵件的反向动态转矩逐渐增大,结合操纵件的最大冲击转矩逐渐增大;随着放油时间的延长,分离操纵件的反向动态转矩逐渐增大,结合操纵件的最大冲击转矩先减小后增加;第四个升压阶段冲油越快,结合操纵件的最大冲击转矩越大,最大值较最小值增加了11%;随着油门开度的增大,操纵件最大动态转矩逐渐增加,最大值较最小值增加了73.8%。

关键词: 履带车辆, 行星式综合传动, 换挡过程, 冲击载荷

Abstract: The dynamic impacts generated during the transient shifting process of the planetary integrated transmission system of tracked vehicles seriously affect the service performance and reliability of the transmission system. For a certain planetary integrated transmission system, the torsional dynamics models of gear transmission components, clutches, brakes, etc. were established, and the dynamics model of the transmission system during the shifting process was constructed. The simulation and bench tests of the shifting process of the integrated transmission system were carried out. The changing trends of the simulation and test results are basically consistent, verifying the correctness of the dynamics model. The impact loads of typical components during the shifting process were further studied, and the influence laws of the throttle opening, the characteristics curve of oil charging and discharging, etc. on the dynamic torque of the operating components were revealed. The main conclusions are as follows: With the increase of the oil discharging delay, the reverse dynamic torque of the disengaging operating component gradually increases, and the maximum impact torque of the engaging operating component gradually increases; with the extension of the oil discharging time, the reverse dynamic torque of the disengaging operating component gradually increases, and the maximum impact torque of the engaging operating component first decreases and then increases; the faster the oil charging is in the fourth pressure increasing stage, the greater the maximum impact torque of the engaging operating component is, and the maximum value is 11% higher than the minimum value; with the increase of the throttle opening, the maximum dynamic torque of the operating component gradually increases, and the maximum value is 73.8% higher than the minimum value.

Key words: tracked vehicle, planetary power-shift steering transmission, shift process, impact torque

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