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Acta Armamentarii ›› 2018, Vol. 39 ›› Issue (10): 1892-1900.doi: 10.3969/j.issn.1000-1093.2018.10.003

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Profile Design and Seizure Analysis of Piston Pin Bearing of a Diesel Engine

ZHANG Li-min, WANG Gen-quan, WANG Yan-rong, ZHAO Zhi-qiang, ZHANG Zhong-wei, SONG Xian-hao   

  1. (China North Engine Research Institute, Tianjin 300400, China)
  • Received:2018-02-09 Revised:2018-02-09 Online:2018-11-19

Abstract: For the seizure failure of piston pin bearing in the preliminary structural design, the heat transfer of piston is simulated and its temperature field is calibrated, and the thermo-mechanical deformation of piston at state is analyzed. The analytic results show that the non-compatible deformation of piston pin bearing is main reason leading to wear. Accordingly, the profile matching of piston pin boss bearing under thermo-mechanical condition is presented. On this basis, the profile of piston pin boss bearing is optimized, and the optimized profile is validated by simulation and engine test. The barrel-shaped, exponential and hyperelliptic profiles of the connecting rod small end bearing are compared to investigate the influences of those profiles on the load distribution of the bush. Results show that exponential and hyperelliptic profiles are more suitable for improving the load distribution of the connecting rod small end bearing.Key

Key words: dieselengine, pistonpinbearing, wearanalysis, profiledesign

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