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兵工学报 ›› 2013, Vol. 34 ›› Issue (1): 60-65.doi: 10.3969/j.issn.1000-1093.2013.01.011

• 研究论文 • 上一篇    下一篇

光学非球面磨削中的圆弧砂轮修整误差分析

  

  1. 厦门大学 机电工程系, 福建 厦门 361005
  • 上线日期:2013-07-22

Truing Error Analysis of Arc Wheel in Optical Aspheric Grinding

  1. Department of Mechanical and Electrical Engineering, Xiamen University, Xiamen 361005,Fujian, China
  • Online:2013-07-22

摘要:

 针对光学非球面磨削加工中对圆弧砂轮修整精度要求比较高的特点,采用GC杯形砂轮修整器对圆弧砂轮进行修整,并分析杯形砂轮修整器几何误差和原理误差。在此基础上,讨论了各种误差对圆弧砂轮的修整及对非球面加工的影响程度,确定修整器定位倾斜误差是影响圆弧砂轮修整的主要因素,特别是对圆弧半径的影响。针对定位倾斜误差因素进行了砂轮修整实验,结果表明定位倾斜情况下拟合的圆弧半径残差较大且残差分布与理论分析一致。非球面加工实验显示定位倾斜情况下的工件面形误差分布情况与理论分析一致。修整器调正后再次进行加工,结果呈现不同的面形误差分布且误差减小了,验证了定位倾斜误差对非球面加工的影响。

关键词: 机械制造工艺与设备, GC杯形砂轮修整器, 圆弧砂轮修整, 误差分析, 非球面磨削

Abstract:

Aimed at high accurate truing of arc wheel in optical aspheric grinding, a GC cup truer was adopted for the arc wheel truing, and the truer’s geometric error and principle error were analyzed. The effects of all errors on the arc wheel truing and optical aspheric grinding were discussed. It was found that the positioning tilt error was the main error in the arc wheel truing. Truing experiment results show that the residual error of fitting radius is bigger and its distribution coincides with theoretical analysis. The optical workpiece surface error distribution is also similar to theoretical analysis in the aspheric grinding. After antitilting, the experiment results show that the surface error distribution is changed and the surface accuracy is improved.

Key words: machinofacture technique and equipment, GC cup truer, arc wheel truing, error analysis, aspheric grinding