The Strategy of Grinding Dimpled Surface for Reducing Friction Force by Grinding Wheel with Ordered Abrasive Grain Clusters

doi:10.3969/j.issn.1000-1093.2021.03.020

Abstract

Abstract: Structured surfaces play an important role in reducing the friction or dragging force of mechanical parts. In order to obtain an efficient grinding method for structured friction-reducing surfaces，a strategy for grinding the dimpled surface for friction-reducing by the grinding wheel with ordered embedded abrasive grain clusters was proposed based on the design theory of ordered arrangement of abrasive grains in grinding wheel. The arrangement design theory of the abrasive grain clusters on the grinding wheel is studied，and the relationships between the arrangement parameters of the grinding wheel and the dimpled surface of workpiece are analyzed.The grinding parameter conditions to realize the arrangement of the dimples and the relationship between the dimples and the geometry of abrasive grain clusters are discussed.The grinding parameter conditions to realize the arrangement of the dimples are discussed. The design theory of the ordered grinding wheel of abrasive grain clusters is studied，and the relationship between the arrangement parameters of the abrasive grain clusters of grinding wheel and the the dimpled surface of workpiece is analyzed. The grinding morphology and grinding mechanism of structured dimpled surface were verified through grinding experiment. The results show that the ordered grinding wheel with embedded abrasive grain clusters can be used to grind a structured dimpled surface with phyllotactic pattern，staggered pattern and array pattern.The arrangement and shape of the grinding structured dimpled surface depends on the layout design parameters of grinding wheel，the geometric shape parameters of abrasive grain clusters，and the choice of grinding parameters.

Key words: grindingwheel, grinding, orderedabrasivegraincluster, phyllotacticpattern, grindingdimple, structuredsurface, frictionreduction

CLC Number:

TG580.64

LI Xingshan， L Yushan， WANG Yuchen. The Strategy of Grinding Dimpled Surface for Reducing Friction Force by Grinding Wheel with Ordered Abrasive Grain Clusters[J]. Acta Armamentarii, 2021, 42(3): 633-639.

References

［1］ HAN Z W，MU Z Z，YIN W.Biomimetic multifunctional surfaces inspired from animals[J].Advances in Colloid and Interface Science，2016，234:27-50.
[2］ LUO Y H，YUAN L，LI J H，et al.Boundary layer drag reduction research hypotheses derived from bio-inspired surface recent advanced applications[J]. Micron，2015，79:59-73.
[3］ IBATAN T，UDDIN M S，CHODHURY M A K. Recent development on surface texturing in enhancing tribological performance of bearing sliders[J].Surface & Coatings Technology，2015，272:102-120.
[4］ MALSHE A，RAJURKAR K，SAMANT A，et al. Bio-inspired functional surfaces for advanced applications[J].CIRP Annals-Manufacturing Technology， 2013，62(2):607-628.
[5］ STEPIEAN＇U2 P.Deterministic and stochastic components of regular surface texture generated by a special grinding process[J]. Wear，2011，271(3/4):514-518.
[6］ STEPIEAN＇U2 P. Regular surface texture generated by special grinding process[J].Journal of Manufacturing Science and Engineering， 2009，131(1):011015.
[7］ ISLAM M M，KIM H，KO T J.Formulating CAM parameters for surface patterning by grinding process based on unit pattern geometry[J]. International Journal of Advanced Manufacturing Techno-logy， 2016，83(1):595-609.
[8］ KIM H，KO T J.Verification of simulation of surface texturing on planar surface by grinding[J].International Journal of Precision Engineering and Manufacturing，2015， 16(2):225-231.
[9］ MOKHTAR A L, MOHAMED O, WARKENTIN A. Prediction of workpiece surface texture using circumferentially grooved grinding wheels[J]. International Journal of Advanced Manufacturing Technology，2017，89(1/2/3/4):1149-1160.
[10］ DANESHI A，MLLER K, AZARHOUSHANG B. Cylindrical plunge grinding of twist free surfaces by structured wheels[J].Precision Engineering，2018，51:481-489.
[11］ LIU Y M，GONG S，LI J Y，CAO J G.Effects of dressed wheel topography on patterned surface textures and grinding force[J].International Journal of Advanced Manufacturing Technology，2017，93（5/6/7/8）:1751-1760.
[12］ SILVA E J，KIRSCHB B，BOTTENEA A C，et al. Manufacturing of structured surfaces via grinding[J].Journal of Materials Processing Technology，2017，243:170-183.
[13］ SILVA E J，BOTTENE A C，OLIVEIRA J F G，et al. Grinding process for profiled texturing[J].CIRP Annals-Manufacturing Technology，2016，65(1):337-340.
[14］ DENKENA B，KOHLER J，WANG B. Manufacturing of functional riblet structures by profile grinding[J].CIRP Journal of Manufacturing Science and Technology，2010，3(1):14-26.
[15］ DENKENA B，GROVE T，KRAWCZYK T.Tools and strategies for grinding of riblets on free formed compressor blades[J].Procedia CIRP，2016，55:182-187.
[16］谢晋，李萍，吴可可，等.微结构表面精密磨削技术及其功能特性开发[J].机械工程学报，2013 49(23):182-190.
XIE J，LI P，WU K K，et al.Micro and precision grinding technique and functional behavior development of micro-structured surface[J].Journal of Mechanical Engineering，2013，49(23):182-190.(in Chinese)
[17］ XIE J，LUO M J，HE J L，et al.Micro-grinding of micro-groove array on tool rake surface for dry cutting of titanium alloy[J].International Journal of Precision Engineering and Manufacturing，2012，13(10):1845-1852.
[18］赵清亮，郭兵.微结构光学功能元件模具的超精密磨削加工技术[J].机械工程学报，2011，47(21):177-185.
ZHAO Q L，GUO B. Ultraprecision grinding technology of microstructured optical functional molds[J].Journal of Mechanical Engineering，2011，47(21):177-185.(in Chinese)
[19］ WU M T，GUO B，ZHAO Q L，et al. High efficiency precision grinding of micro-structured SiC surface using laser micro-structured coarse-grain diamond grinding wheel[J]. International Journal of Precision Engineering and Manufacturing-Green Technology，2019，6(3):577-586.
[20］ PRUSINKIEWICZ P, LINDENMAYER A. The algorithmic beauty of plants[M]. New York，NY，US: Springer-Verlag， 1996.
[21］吕玉山，王军，赵成义，等.一种磨粒族叶序排布的端面砂轮及其铣磨实验[J].兵工学报，2011，34(12):1571-1574.
L Y S，WANG J，ZHAO C Y，et al. An end-grinding wheel with the phyllotactic pattern of abrasive grain clusters and its mill-grinding experiments[J].Acta Armamentaria，2011，34(12):1571-1574. (in Chinese)

[1]	ZENG Xi， PAN Ye， ZHANG Li， JI Shi-ming， CHEN Guo-da， HANG Wei. Analysis of Double-layer Eastic Mechanics and Machining Characteristics of Pneumatic Grinding Wheel [J]. Acta Armamentarii, 2018, 39(9): 1811-1819.
[2]	FENG Ke-ming, XING Bo, SHI Chao-yu, ZHU Jian-hui, ZHAO Jin-zhui. Experimental Study on Grinding Stability of Superabrasive Grinding Wheel for Resin Bond [J]. Acta Armamentarii, 2018, 39(7): 1389-1396.
[3]	GUO Hai-xin, WANG Xi-bin, LIANG Zhi-qiang, ZHOU Tian-feng, LIU Zhi-bing, ZHANG Su-yan. Optimization of Geometric Structure of Non-coaxial Helical Flank Micro-drill and Its Grinding Processing [J]. Acta Armamentarii, 2018, 39(6): 1195-1204.
[4]	LIANG Zhi-qiang， HUANG Di-qing， ZHOU Tian-feng， LI Hong-wei， QIAO Zhi， WANG Xi-bin， LIU Xin-li. Experiment and Simulation Prediction of Grinding Burn of Gear Steel 18Cr2Ni4WA [J]. Acta Armamentarii, 2017, 38(10): 1995-2001.
[5]	LIANG Zhi-qiang， TIAN Meng， WANG Qiu-yan， WANG Xi-bin，. Simulation Investigation on Crack Initiation and Propagation in Ultrasonic Assisted Grinding of Ceramics Material [J]. Acta Armamentarii, 2016, 37(5): 895-902.
[6]	HU De-jin. Precision Generated Grinding Method and Its Technology of Large Diameter SiC Aspheric Surface [J]. Acta Armamentarii, 2016, 37(12): 2340-2346.
[7]	HAO Ga-zi, LIU Jie, XIAO Lei, GAO Han, JIANG Wei, LI Feng-sheng,. Preparation of Nano-sized Copper Chromite via a Mechanical Grinding Method and Its Effect on Thermal Decomposition ofAmmonium Perchlorate [J]. Acta Armamentarii, 2015, 36(9): 1654-1659.
[8]	HU De-jin. Research on Intelligent Precision Grinding Method and Control Model of Annular Inner and Outer sphere [J]. Acta Armamentarii, 2015, 36(9): 1743-1749.
[9]	MI Zhao-yang， LIANG Zhi-qiang， WANG Xi-bin， ZHOU Tian-feng， ZHAO Wen-xiang， TIAN Meng. A Simulation Investigation on Grinding Forces in Ultrasonic Assisted Grinding of Ceramics with Single Abrasive Grain byUsing SPH Method [J]. Acta Armamentarii, 2015, 36(6): 1067-1073.
[10]	HU De-jin. Study of Method of Sphericity Evaluation and Error On-line Compensation for Large Spherical Precision Grinding [J]. Acta Armamentarii, 2015, 36(6): 1082-1088.
[11]	LYU Yu-shan， WANG Jun， ZHAO Cheng-yi， HE Yan. An End-grinding Wheel with the Phyllotactic Pattern of Abrasive Grain Clusters and Its Mill-grinding Experiments [J]. Acta Armamentarii, 2013, 34(12): 1569-1574.
[12]	GAO Ji, LIU Qing-yang, MA Xiao-fang, TANG Ming. Research on Thermal Physical Parameters and Surface Temperature Field of EDG Machining Honeycomb Ring [J]. Acta Armamentarii, 2013, 34(11): 1437-1441.
[13]	LIN Xiao-hui， WANG Zhen-zhong， GUO Yin-biao， JIANG Tao， ZHANG Dong-xu. Truing Error Analysis of Arc Wheel in Optical Aspheric Grinding [J]. Acta Armamentarii, 2013, 34(1): 60-65.
[14]	XU Kai-zhou₁, WEI Chen-juan₂, HU De-jin₂, XU Li-ming₂. Study on Temperature of WC-Co Coat in Interminttent Grinding with Cup Wheel [J]. Acta Armamentarii, 2012, 33(4): 408-413.
[15]	SU Chong, DING Jiang-min₁, XV Li₁, LI Ming-gao₂. Cutting Characteristics of Single CBN Abrasive Grain and Micromechanics Analysis of WorkpieceMaterial Deformation Behavior [J]. Acta Armamentarii, 2012, 33(4): 425-431.