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Acta Armamentarii ›› 2015, Vol. 36 ›› Issue (7): 1318-1325.doi: 10.3969/j.issn.1000-1093.2015.07.022

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Stability Analysis of the Separated Longitudinal-torsional Composite Ultrasonic Milling

TANG Jun1,2, ZHAO Bo1   

  1. (1.School of Mechanical and Power Engineering, Henan Polytechnic University, Jiaozuo 45400, Henan, China;2.College of Mechanical and Electrical Engineering, Xinxiang University, Xinxiang 453003, Henan, China)
  • Received:2014-07-15 Revised:2014-07-15 Online:2015-09-21
  • Contact: TANG Jun E-mail:TangJun13915929095@163.com

Abstract: The motion characteristics of separated longitudinal-torsional composite ultrasonic milling are analyzed based on the kinematics synthesis principle,and the essential characteristics of reducing the cutting force, promoting the chip removing and improving the tool life are elucidated. The dynamic model and the stability region analytical model of the separated longitudinal-torsional composite ultrasonic milling are constructed based on the theory of structural dynamics by considering the effects of longitudinal-torsional composite ultrasonic vibration. On the basis of that, the stability lobe diagram of cutting system is obtained by using the software MATLAB 7.1. the carbon fiber composite material is used for the experimental study. The experimental results show a good agreement with the numerical results, thus confirming the correctness of theoretical model and stability lobe diagram.

Key words: manufaturing technology and equipment, ultrasonic machining, longitudinal-torsional composite vibration, stability, lobe diagram

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