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兵工学报 ›› 2013, Vol. 34 ›› Issue (4): 465-470.doi: 10. 3969/ j. issn. 1000-1093. 2013. 04. 013

• 研究论文 • 上一篇    下一篇

导套式椭圆超声镗削模拟实验研究

张成茂1, 张德远2   

  1. 1. 临沂大学机械工程学院,山东临沂276005; 2. 北京航空航天大学机械工程及自动化学院, 北京100191
  • 上线日期:2013-07-23
  • 通讯作者: 张成茂 E-mail:zcmao1996@126. com
  • 作者简介:张成茂(1975—), 男, 讲师。

Simulation Experiment Study on Elliptical Ultrasonic Vibration Boring of Leading Bushing

ZHANG Cheng-mao1, ZHANG De-yuan2   

  1. 1. School of Mechanical Engineering, Linyi University, Linyi 276005, Shandong, China; 2. School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China
  • Online:2013-07-23
  • Contact: ZHANG Cheng-mao E-mail:zcmao1996@126. com

摘要:

椭圆超声振动切削技术的研究绝大多数针对非导套结构装置,针对导套结构对椭圆超声振动切削装置进行了研究。在分析椭圆超声振动切削机理的基础上,通过切削实验发现采用导套结构镗削装置椭圆超声振动切削仍然具有降低切削力、提高加工精度等优势。在相同实际背吃刀量时,吃刀抗力椭圆超声振动切削降为普通切削的19. 6%. 主切削力椭圆超声振动切削降为普通切削的31%. 在理论背吃刀量0. 050 mm 时,椭圆超声振动切削实际背吃刀量接近理论背吃刀量,实际背吃刀量0. 045 mm;普通切削实际背吃刀量和理论背吃刀量相差较大,实际背吃刀量 0. 032 mm.

关键词: 机械制造工艺与设备, 导套式, 椭圆超声振动切削, 切削力, 加工精度

Abstract:

Most research on elliptical ultrasonic vibration cutting is without leading bushing in present, in this paper, the elliptical ultrasonic vibration cutting device with leading bushing is studied. Based on the analysis of elliptical ultrasonic vibration cutting mechanism, cutting experiments were done. The results show that elliptical ultrasonic vibration cutting device with leading bushing can still make the cutting forces decrease remarkably, and improve the machining accuracy. The average thrust force and principal force of elliptical ultrasonic vibration cutting value drop to 19. 6% and 31% of conventional cutting. When the theoretical depth of cut is 0. 050 mm,the actual depth of elliptical ultrasonic vibration cutting is close to the actual depth of cut and the value is 0. 045 mm. There are large difference between conven- tional cutting and theoretical depth of cut, the actual value is 0. 032 mm.

Key words: machinofacture technique and equipment, leading bushing, elliptical ultrasonic vibration cutting, cutting force, machining accuracy

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