滚珠丝杠冷滚打的齿形理论误差研究

doi:10.3969/j.issn.1000-1093.2015.08.031

兵工学报 ›› 2015, Vol. 36 ›› Issue (8): 1594-1600.doi: 10.3969/j.issn.1000-1093.2015.08.031

• 研究简报 • 上一篇

滚珠丝杠冷滚打的齿形理论误差研究

李玉玺¹，李言¹，杨明顺¹，崔凤奎²，何选景²

(1.西安理工大学机械与精密仪器工程学院，陕西西安 710048; 2.河南科技大学机电工程学院，河南洛阳 471003)

收稿日期:2014-12-07 修回日期:2014-12-07 上线日期:2015-10-16
作者简介:李玉玺（1984—），男，博士研究生
基金资助:
国家自然科学基金项目（51475146、51475366）；陕西省教育厅重点实验室科学研究计划项目（12JS072）；西安理工大学博士创新基金项目（207-002j1302）

Investigation of the Tooth Profile Error Based on the Forming Theory of Balloscrew Manufactured by Cold Rolling

LI Yu-xi¹, LI Yan¹, YANG Ming-shun¹, CUI Feng-kui², HE Xuan-jing²

(1.School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an 710048, Shaanxi, China;2.School of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, Henan, China)

Received:2014-12-07 Revised:2014-12-07 Online:2015-10-16

摘要/Abstract

摘要： 丝杠冷滚打加工打破了传统的材料"去除"式加工方法存在的局限，具有高效，节能、节材及产品耐磨性好、使用寿命长等优点。依据微分几何和啮合原理，建立了滚珠丝杠冷滚打过程中齿面啮合模型和理论误差模型，给出了啮合面的接触线函数，揭示了滚珠丝杠冷滚打过程中滚打轮和工件的相对运动关系,为滚打轮的正确设计奠定了基础。通过理论计算与仿真分析，对滚珠丝杠冷滚打的齿形误差和滚珠中心轨迹螺旋线误差进行研究，分析了误差产生的原因并给出了相应的解决方法。利用自行设计的滚打装置进行丝杠冷滚打试验，试验得到的实际加工轮廓线和理论接触线基本重合，对丝杠冷滚打精确成形提供了参考依据。

关键词: 机械制造工艺与设备, 滚珠丝杠, 冷滚打, 啮合原理, 理论误差

Abstract: The traditional material removal machining method of ballscrews was broken by cold roll-beating. The cold roll-beating method has the advantages of high efficiency, energy conservation and saving in material. The products processed by the proposed method have high wear resistance and long service life. According to differential geometry and meshing theory, the meshing model and theoretical error model are constructed for the cold roll-beating of ballscrews, and the function of contact line is provided for meshing surface. The relative movement between roller and workpiece is revealed by analyzing the meshing model and the contact line. The profile errors of the gear tooth and the actual helix of the center track of ball are investigated by theoretical calculation and simulation, the causes of errors are analyzed, and the corresponding solutions are given. A self-developed cold roll-beating experimental device is used for cold roll-beating experiment of lead screws. The experimental results show that the actual machining contour line overlaps with the theoretical contact line.

Key words: manufacturing technology and equipment, ballscrew, cold roll-beating, meshing theory, theoretical error

中图分类号:

TG66

李玉玺，李言，杨明顺，崔凤奎，何选景. 滚珠丝杠冷滚打的齿形理论误差研究[J]. 兵工学报, 2015, 36(8): 1594-1600.

LI Yu-xi, LI Yan, YANG Ming-shun, CUI Feng-kui, HE Xuan-jing. Investigation of the Tooth Profile Error Based on the Forming Theory of Balloscrew Manufactured by Cold Rolling[J]. Acta Armamentarii, 2015, 36(8): 1594-1600.

参考文献

［1］肖正义. 滚珠丝杠副的发展趋势[J]. 制造技术与机床，2000(4)：11-13.
XIAO Zheng-yi. Development of ball screw[J]. Manufacturing

Technology & Machine Tool, 2000(4): 11-13. (in Chinese)
[2] Guevarra D S, Kyusojin A, Isobe H, et al. Development of a new lapping method for high precision ball screw (1st report)-feasibility study of a prototyped lapping tool for automatic lapping process [J]. Precision Engineering, 2001, 25(1): 63-69.
[3] Mei X S, Tsutsumi M, Tao T, et al. Study on the load distribution of ball screws with errors [J]. Mechanism and Machine Theory, 2003, 38(11)：1257-1269.
[4] Liu J Y, Hsu M H, Chen F C. On the design of rotating speedfunctions to improve the acceleration peak value of ball-screw transmission mechanism[J]. Mechanism and Machine Theory, 2001, 36(9):1035-1049.
[5] 崔凤奎，谢亚飞，董晓丹，等. 高速冷滚打成形金属流动仿真分析 [J].河南理工大学学报, 2014, 33(4):467-471.
CUI Feng-kui，XIE Ya-fei, DONG Xiao-dan, et al. Simulation analysis of metal low in high-speed cold roll-beating[J]. Journal of Henan University of Technology, 2014,33(4):467-471.(in Chinese)
[6] Harada H, Kagiwada T. Grinding of high-lead and gothic-arc profile ball-nuts with free quill-inclination [J]. Precision Engineering, 2004, 28：143-151.
[7] Kimura Y, Fujita N, Matsubara Y, et al. High-speed rolling by hybrid-lubrication system in tandem cold rolling mills［J］. Journal of Materials Processing Technology, 2014, 216:357-368.
[8] 崔凤奎. 渐开线花键加工方法进展[J]. 矿山机械，2007，35(2)： 116-119.
CUI Feng-kui. Processing method of module involute spline Sshafts[J]. Mining & Processing Equipment, 2007, 35(2): 116-119.(in Chinese)
[9] 杨明顺，李言，袁启龙，等.板料冷滚打成形鳞纹影响因素解析及试验研究[J].机械科学与技术,2013,32(9):1363-1367.
YANG Ming-shun，LI Yan，YUAN Qi-long，et al. Theoretical analysis and experimental study on stripe of slab cold roll-beating[J]. Mechanical Science and Technology for Aerospace Engineering. 2013,32(9):1363-1367.(in Chinese)
[10] Lv J L, Luo H Y. The effects of cold rolling temperature on corrosion resistance of pure iron [J]. Applied Surface Science, 2014, 317: 125-130.
[11] 李言,杨明顺,李玢,等.丝杠冷滚打成形动力学仿真及分析[J]. 西安理工大学学报,2009,25(4):383-387.
LI Yan,YANG Ming-shun, LI Bin, et al. Dynamics simulation and analysis of lead screw cold roll-beating[J]. Journal of Xi'an University of Technology,2009,25(4):383-387.(in Chinese)
[12] 张璐,李言,杨明顺,等. 丝杠冷滚打成形过程金属流动规律研究[J]. 中国机械工程,2012,23(13): 1623-1628.
ZHANG Lu, LI Yan, YANG Ming-shun, et al. Study on metal flowing of lead screw cold roll-beating forming[J]. China Mechanical Engineering, 2012,23(13):1623-1628.(in Chinese)

[1]	李龙，李言，杨明顺，陈鑫，李嘉伟. 冷滚打工艺参数对成形力及金属变形影响研究[J]. 兵工学报, 2019, 40(2): 420-429.
[2]	崔凤奎，苏涌翔，解克各，丁泽瀚，李玉玺，李言，李春梅. 花键冷滚打成形表层残余应力分布规律研究[J]. 兵工学报, 2018, 39(5): 1022-1032.
[3]	辛彬，李淑娟，李玉玺. 单晶硅电火花成形加工试验研究与工艺参数优化[J]. 兵工学报, 2017, 38(9): 1854-1861.
[4]	何泽地，田东宁，杨金川，姚智慧. 薄壁球壳真空吸附装夹变形力学分析与控制[J]. 兵工学报, 2017, 38(7): 1409-1415.
[5]	郑建新，刘威成，段玉涛. 7075铝合金二维超声挤压加工表面质量影响因素及其交互作用研究[J]. 兵工学报, 2017, 38(6): 1231-1238.
[6]	陈实现，刘双宇，张宏，李彦清，刘凤德. 激光-电弧复合焊等离子体特性与焊缝熔深相关性研究[J]. 兵工学报, 2017, 38(5): 978-985.
[7]	赵建社，周学德，周旭娇，汪文峰. 带冠整体叶轮电火花加工电极及其运动轨迹同步设计方法[J]. 兵工学报, 2017, 38(4): 744-749.
[8]	李强，谢里阳，李海洋，张芳敏，宋佳昕. 基于模糊综合层次评判法的精密齿轮制造工艺优化优先度分析[J]. 兵工学报, 2017, 38(4): 750-757.
[9]	林涛, 杨炜, 王健. 基于快速抛光技术的光学元件材料去除模型研究[J]. 兵工学报, 2017, 38(3): 527-533.
[10]	杨臻，张平，蔡志海，秦航. 高强钢激光-电弧复合焊接接头力学性能研究[J]. 兵工学报, 2017, 38(3): 549-554.
[11]	陆益敏，黄国俊，郭延龙，丁方正，陈霞，韦尚方，米朝伟. 激光沉积大面积均匀类金刚石膜的设计改进及实验[J]. 兵工学报, 2017, 38(3): 555-560.
[12]	崔凤奎，凌远非，薛进学，李玉玺，李言，解克各. 花键冷滚打成形表层加工硬化研究[J]. 兵工学报, 2017, 38(2): 358-366.
[13]	张国华，李咚咚，李茂伟，张德远. 超声椭圆振动车削三维形貌形成研究[J]. 兵工学报, 2017, 38(10): 2002-2009.
[14]	李俊烨，卫丽丽，张心明，乔泽民. 介观尺度下磨粒流抛光温度对发动机喷油嘴质量影响研究[J]. 兵工学报, 2017, 38(10): 2010-2018.
[15]	张发平，吴迪，张体广，张凌雲，杨吉彬. 基于盲源信号分离的加工误差分离方法研究[J]. 兵工学报, 2016, 37(9): 1692-1699.

滚珠丝杠冷滚打的齿形理论误差研究

Investigation of the Tooth Profile Error Based on the Forming Theory of Balloscrew Manufactured by Cold Rolling

PDF

可视化

被引次数

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价