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Acta Armamentarii ›› 2018, Vol. 39 ›› Issue (8): 1601-1606.doi: 10.3969/j.issn.1000-1093.2018.08.017

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Simulation Experiment of Centrifugal Casting Based on 1∶80 Scale Reduction Experimental Machine

XU Xin-li1,2, ZHANG Xin-ming1, CAI Peng3, YU Yang4, ZHAO Li-xin5   

  1. (1.College of Mechanical and Electrical Engineering, Changchun University of Science and Technology, Changchun 130022,Jilin,China;2.Changchun Institute of Technology,Changchun 130012,Jilin,China;3.China First Automobile Works Group Co., Ltd., Changchun 130011,Jilin,China;4.Changchun Institute of Optics,Fine Mechanics and Physics,Chinese Academy of Sciences,Changchun 130033,Jilin,China;5.Returned Overseas Personnels and Expert Service Center Jilin Province, Changchun 130022,Jilin,China)
  • Received:2017-12-12 Revised:2017-12-12 Online:2018-09-21

Abstract: The centrifugal casting technology of large aperture aspherical mirror is studied for the centrifugal casting experiment of aspherical mirror in the laboratory environment, and the feasibility of the method is verified. A 1∶80 scale experimental machine was designed by studying the similarity criterion of temperature field and the matching method of scaled model parameters in the centrifugal casting process of large aperture aspherical mirror, and the physical simulation experiment was carried out. The temperature field, stress field and final surface shape deviation of mirror were measured. The experimental results are compared with the simulated results. The relative error between the measured and simulated temperatures of temperature field is between 1.0% and 1.4%. The maximum compressive stress is reduced to 0.98 MPa when the aspherical mirror is properly insulated near tg. The measured surface shape deviation of aspherical mirror is -83.823 3 μm, which is consistent with the simulated result. The non-observable parts in the process of centrifugal casting can be studied through simulation and experiment. Key

Key words: asphericalmirror, centrifugalcasting, similaritycriterion, scaledmodel, temperaturefield

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