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兵工学报 ›› 2012, Vol. 33 ›› Issue (9): 1143-1147.doi: 10.3969/j.issn.1000-1093.2012.09.021

• 论文 • 上一篇    下一篇

直线包络方法加工凸曲线回转工件的数学模型与效率研究

林彬, 竹永奎, 杜蕃, 袁启海   

  1. (天津大学 先进陶瓷和加工技术教育部重点实验室, 天津 300072)
  • 收稿日期:2011-03-10 修回日期:2011-03-10 上线日期:2014-03-04
  • 作者简介:林彬(1961—),男,教授,博士生导师
  • 基金资助:
    国家高技术研究发展计划(“863”计划)项目(2009AA044306)

Study on Efficiency and Mathematical Modal for Grinding Convex Curvilinear Revolving Workpiece Based onLinear Envelop Methode

LIN Bin, ZHU Yong-kui, DU Fan, YUAN Qi-hai   

  1. (State Education Ministry Key Laboratory of Advanced Ceramics and Machining Technology, Tianjin University,Tianjin 300072, China)
  • Received:2011-03-10 Revised:2011-03-10 Online:2014-03-04

摘要: 凸曲线回转工件广泛应用于航空航天等领域,它要求较高的精度和表面质量。传统的轨迹磨削成形方法不仅精度不高凸曲线回转工件广泛应用于航空航天等领域,它要求较高的精度和表面质量。传统的轨迹磨削成形方法不仅精度不高而且效率较低无法满足高效精密加工的需求。介绍了加工凸曲线回转工件的直线包络方法和其实现方式。在分析其成形机理的基础上提出了适合这种成形方法的基于等残留高度的刀触点计算模型,并在达到相同最大残留高度条件下对直线包络方法和轨迹成形方法进行了效率比较,得出当工件截面凸曲线曲率半径较大时,直线包络方法的加工效率要比轨迹成形方法提高3~4倍左右。

关键词: 机械制造工艺与设备, 轨迹法, 刀触点, 直线包络

Abstract: The convex curvilinear revolving workpieces with higher accuracy and better surface quality are applied extensively in the area of aerospace as well as others. The traditional locus method for grinding can not meet the demands of highly efficient precision process due to low accuracy and efficiency. A new linear envelop method to process convex curvilinear revolving workpiece and its implementation were introduced. Based on the analysis on the forming mechanism, a computational model of cc points suitable for this forming method and keeping the same scallop height was proposed. Compared the efficiencies of linear envelop method and locus method under the same scallop height, it can be concluded that the processing efficiency of linear envelop method is about four times higher than that of locus method when the radius of curvature on contour lines outside the workpiece is comparatively large.

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