基于尺寸链设计约束的微小型引信爆炸序列设计方法

冯恒振; 卢奕; 李志鹏; 李明愉; 娄文忠; 廖东桀; 何博

doi:10.12382/bgxb.2025.1001

您当前的位置：

首页 >

文章列表页 >

基于尺寸链设计约束的微小型引信爆炸序列设计方法

更新时间：2026-02-10

- 基于尺寸链设计约束的微小型引信爆炸序列设计方法
- Design Methods of Micro-explosive Trains for Miniaturized Fuze based on Design Constraints of Dimension Chains
- 兵工学报 2025年46卷第S2期页码：251001
- 作者机构：
  
  1. 北京理工大学机电学院, 北京 100081
  2. 北京理工大学机电动态控制重点实验室, 北京市 100081
  3. 北京航天长征飞行器研究所, 北京 100076
  4. 西南技术工程研究所, 重庆 400039
- 作者简介：
  
  * 邮箱: louwz@bit.edu.cn
- 基金信息：
  
  机电动态控制重点实验室开放课题基金项目(614260125010104);国家自然科学基金青年基金项目(62304022)
- DOI：10.12382/bgxb.2025.1001
  中图分类号：
- 收稿：2025-11-12，
  
  网络首发：2026-02-03，
  
  纸质出版：2025
- 稿件说明：
移动端阅览
冯恒振, 卢奕, 李志鹏, 等. 基于尺寸链设计约束的微小型引信爆炸序列设计方法[J]. 兵工学报, 2025,46(S2):251001.

Hengzhen FENG, Yi LU, Zhipeng LI, et al. Design Methods of Micro-explosive Trains for Miniaturized Fuze based on Design Constraints of Dimension Chains[J]. Acta Armamentarii, 2025, 46(S2): 251001.
冯恒振, 卢奕, 李志鹏, 等. 基于尺寸链设计约束的微小型引信爆炸序列设计方法[J]. 兵工学报, 2025,46(S2):251001. DOI： 10.12382/bgxb.2025.1001.

Hengzhen FENG, Yi LU, Zhipeng LI, et al. Design Methods of Micro-explosive Trains for Miniaturized Fuze based on Design Constraints of Dimension Chains[J]. Acta Armamentarii, 2025, 46(S2): 251001. DOI： 10.12382/bgxb.2025.1001.

摘要

微装药可靠传爆是制约引信小型化的关键因素。基于微装药在爆炸序列内的多层装配关系

重点构建由公差-成本约束的起爆层-多支撑层-下级装药层耦合的装配封闭尺寸链模型

建立传爆孔梯度递增准则-尺寸公差

#x00026;加工精度约束-成本

#x00026;公差约束-尺寸链公差设计评价准则为控制闭环的自适应精英引导混合遗传算法(Adaptive Elite-Guided Hybrid Genetic Algorithm

AEGH-GA)

经参数优化

试验结果表明

药量为1.22mg (

1.7mm

#x000D7;1mm)的Pb(N3)2 药柱能够可靠起爆 21.5mg (

2.4

#x000D7;3mm)的 HNS-

#x02163; 药柱

并使其完全爆轰。最终形成爆炸序列装配尺寸链在传爆孔贯通率优于99.999%的条件下优于成本为56.5的最优公差设计策略

为微装药能量传递可靠性提升奠定了基础。

Abstract

The reliable transmission of detonation from micro-charges remains a critical challenge in fuze miniaturization.To address this issue

a closed assembly dimension chain model with an initiation layer

multiple support layers and a pedestal layer is developed based on the multi-layer assembly architecture of micro-charges in the explosive train.The model is constrained by both dimensional tolerance and manufacturing cost.An adaptive elite-guided hybrid genetic algorithm (AEGH-GA) with a feedback control loop is proposed

which incorporates the booster hole gradient increment criterion

dimensional tolerance-machining accuracy constraints

cost-tolerance constraints

and evaluation criteria for dimensional chain tolerance design.Through parameter optimization

the algorithm enables 1.22mg Pb(N

)

(design dimensions:

1.7

#x000D7;1mm) to reliably initiate and complete detonation of a 21.5mg HNS-IV charge (design dimensions:

2.4

#x000D7;3mm) and make it undergo a complete detonationit undergo a complete detonation.The resulting optimal tolerance design for the assembly dimension chain ensures a booster hole penetration rate exceeding 99.999% with a cost lower than 56.5

thereby establishing a robust foundation for enhancing the reliability of energy transmission in micro-charge systems.

关键词

Keywords

references

REN W , ZHANG D P , CHU E Y , et al. Application prospects of a silicon-based MEMS safety and arming device for a micro-explosive train [J ] . Micromachines , 2025 , 16 ( 5 ): 497 .

KAN W X , LIU W , LOU W Z , et al. High-safety energetic micro-igniter for micro-thrust system [J ] . Sensors and Actuators A:Physical , 2024 , 368 : 115056 .

SHUKLA H , VELIDI G . Energetic material characterization and ignition study of MEMS based micro-thruster for multi spacecrafts missions [J ] . FirePhysChem , 2024 , 4 ( 2 ): 122 - 130 .

赵雅琦 , 杨沙 , 曹威 , 等 . HNS-Ⅳ基PBX的冲击起爆点火增长模型参数 [J ] . 含能材料 , 2025 , 33 ( 1 ): 65 - 72 .

ZHAO Y Q , YANG S , CAO W , et al. Parameters of the ignition and growth model for HNS-Ⅳ based PBX under shock initiation [J ] . Chinese Journal of Energetic Materials , 2025 , 33 ( 1 ): 65 - 72 . (in Chinese)

WANG Q , XU J B , ZHANG Z H , et al. Design and performance of a micro-scale detonation train with a built-in pyrotechnic MEMS-based safety and arming device [J ] . Energetic Materials Frontiers , 2024 , 5 ( 3 ): 208 - 215 .

PEZOUS H , ROSSI C , MARJORIE S , et al. Fabrication,assembly and tests of a MEMS-based safe,arm and fire device [J ] . Journal of Physics and Chemistry of Solids , 2010 , 71 ( 2 ): 75 - 79 .

SANCHEZ A C . MEMS based safe arm development for the XM29 (OICW) weapon system update [C ] // Proceedings of the 2003 Joint Services Small Arms Section Symposium.Exhibition,Firing Demonstration & Plant Tour.Kansas City,MO , US : National Defense Industrial Association , 2003 .

RAY A , MENON S V G . A comparative study of gas-gun and explosively driven flyers for quasi-isentropic compression [J ] . AIP Conference Proceedings , 2009 , 1195 ( 1 ): 1237 - 1240 .

Micro Assembly Technologies . MEMS-based initiator as a replacement for the M100 electric squib [C ] // Proceedings of the Annual Fuze Conference.Kansas City,MO , US : National Defense Industrial Association , 2010 .

U.S.Army Armament Research , Development and Engineering Center. Micro detonation chain for 40mm grenade [C ] // Proceedings of the 58th Annual Fuze Conference.Baltimore,MD , US : National Defense Industrial Association ,Munitions Technology Division-Fuze Division, 2015 .

阚文星 , 冯恒振 , 娄文忠 , 等 . 飞片式引信微爆炸序列传爆/隔爆性能仿真 [J ] . 兵工学报 , 2024 , 45 ( 增刊1 ): 10 - 19 .

KAN W X , FENG H Z , LOU W Z , et al. Simulation on detonation transfer/explosion interruption performance of flyer-type fuze micro-explosive train [J ] . Acta Armamentarii , 2024 , 45 ( S1 ): 10 - 19 . (in Chinese)

刘卫 , 褚恩义 , 刘兰 , 等 . 基于飞片冲击起爆原理的微起爆序列技术研究进展 [J ] . 含能材料 , 2023 , 31 ( 6 ): 606 - 634 .

LIU W , CHU E Y , LIU L , et al. Review on micro fire-train based on flyer impact initiation [J ] . Chinese Journal of Energetic Materials , 2023 , 31 ( 6 ): 606 - 634 . (in Chinese)

贺翔 , 杨立欣 , 董海平 , 等 . 叠氮化铅驱动飞片起爆下级装药的试验研究 [J ] . 弹箭与制导学报 , 2023 , 43 ( 1 ): 63 - 69 .

HE X , YANG L X , DONG H P , et al. Experimental study on flyer driven by lead azide to cetonate booster charge [J ] . Journal of Projectiles,Rockets,Missiles and Guidance , 2023 , 43 ( 1 ): 63 - 69 . (in Chinese)

郭俊峰 , 曾庆轩 , 李明愉 , 等 . 飞片材料对微装药驱动飞片形貌的影响 [J ] . 高压物理学报 , 2017 , 31 ( 3 ): 315 - 320 .

GUO J F , ZENG Q X , LI M Y , et al. Influence of flyer material on morphology of flyer driven by micro charge [J ] . Chinese Journal of High Pressure Physics , 2017 , 31 ( 3 ): 315 - 320 . (in Chinese)

穆云飞 , 沈瑞琪 , 张伟 , 等 . 微装药驱动飞片速度及形态研究 [J ] . 火工品 , 2022 ( 6 ): 9 - 13 .

MU Y F , SHEN R Q , ZHANG W , et al. Study on velocity and shape of micro-charge-driven flyer [J ] . Initiators & Pyrotechnics , 2022 ( 6 ): 9 - 13 . (in Chinese)

ROSE C , YATES R . Minimizing the average cost of paging under delay constraints [J ] . Wireless Networks , 1995 , 1 ( 2 ): 211 - 219 .

HSIEH K L . The study of cost-tolerance model by incorporating process capability index into product lifecycle cost [J ] . The International Journal of Advanced Manufacturing Technology , 2006 , 28 ( 5/6 ): 638 - 642 .

SANZ A , GUIMERÁNS M , GONZÁLEZ I , et al. Comparative analysis of tolerance allocation in mechanical assemblies based on cost-tolerance curves [J ] . AIP Publishing , 2012 , 1431 ( 1 ): 197 - 206 .

CHASE K W , GAO J , MAGLABY S P . A comprehensive system for computer-aided tolerance analysis of 2-D and 3-D mechanical assemblies [J ] . IIE Transactions , 2000 , 28 ( 10 ): 795 - 807 .

FENG C X , KUSIAK A . Robust tolerance synthesis with the design of experiments approach [J ] . Journal of Manufacturing Science and Engineering , 2000 , 122 ( 3 ): 520 - 529 .

JIN Q , WANG Q Y , LIU S G . Optimal tolerance design considering combined quality loss [J ] . International Journal on Interactive Design and Manufacturing , 2025 , 19 ( 4 ): 2719 - 2725 .

乐英 , 贾军 , 段巍 . 模拟退火算法在并行公差优化中的应用 [J ] . 华北电力大学学报 , 2004 , 31 ( 5 ): 94 - 97 .

LE Y , JIA J , DUAN W . Application of simulated annealing algorithm in concurrent tolerance optimized design [J ] . Journal of North China Electric Power University , 2004 , 31 ( 5 ): 94 - 97 . (in Chinese)

PRABHAHARAN G , ASOKAN P , RAJENDRAN S . Sensitivity-based conceptual design and tolerance allocation using the continuous ants colony algorithm(CACO) [J ] . International Journal of Advanced Manufacturing Technology , 2005 , 25 ( 5/6 ): 516 - 526 .

BORUCHA A , KOZLOWSKI E , ANTOSZ K , et al. A new approach to production process capability assessment for non-normal data [J ] . Applied Sciences (Switzerland) , 2023 , 13 ( 11 ): 6721 .

BENKOVA M , BEDNAROVA D , BOGDANOVSKA G . Process capability evaluation using capability indices as a part of statistical process control [J ] . Mathematics , 2024 , 12 ( 11 ): 1679 .

杨将新 , 吴昭同 , 顾大强 . 基于加工特征的成本—公差模型研究 [J ] . 工程设计 , 1995 ( 3 ): 22 - 24 .

YANG J X , WU Z T , GU D Q . Research on cost-tolerance model based on machining features [J ] . Journal of Engineering Design , 1995 ( 3 ): 22 - 24 . (in Chinese)

浏览量

下载量

CNKI被引量

文章被引用时，请邮件提醒。

提交

工具集

关联资源

飞片式引信微爆炸序列传爆/隔爆性能仿真

Complex structure of human Hsp90^N and a novel small inhibitor FS5

Frequency sensitivity of the passive third harmonic superconducting cavity for SSRF

Optimization of the S-band side-coupled cavities for proton acceleration

Multi-frequency point supported LLRF front-end for CiADS wide-bandwidth application