1. 北京理工大学 机械与车辆学院, 北京 100081
2. 北京理工大学重庆创新中心, 重庆 401122
3. 北京理工大学 前沿技术研究院, 山东 济南 250300
4. 内蒙古第一机械集团有限公司, 内蒙古 包头 014030
5. 中国北方车辆研究所, 北京 100072
* ke_zhifang@163.com
收稿:2024-11-26,
网络出版:2025-09-24,
纸质出版:2025-09-30
移动端阅览
魏巍, 贾磊磊, 柯志芳, 等. 液力缓速器压力油箱动态充液过程制动转矩特性[J]. 兵工学报, 2025,46(9):241086.
Wei WEI, Leilei JIA, Zhifang KE, et al. Braking Torque Characteristics of Hydrodynamic Retarder Using Pressure Tank During Dynamic Oil-filling[J]. Acta Armamentarii, 2025, 46(9): 241086.
魏巍, 贾磊磊, 柯志芳, 等. 液力缓速器压力油箱动态充液过程制动转矩特性[J]. 兵工学报, 2025,46(9):241086. DOI: 10.12382/bgxb.2024.1086.
Wei WEI, Leilei JIA, Zhifang KE, et al. Braking Torque Characteristics of Hydrodynamic Retarder Using Pressure Tank During Dynamic Oil-filling[J]. Acta Armamentarii, 2025, 46(9): 241086. DOI: 10.12382/bgxb.2024.1086.
液力缓速器在行车辅助制动系统中发挥着关键作用
其面临的主要挑战是制动转矩的快速响应与精确预测难题。为实现快速起效
重型装备采用压力油箱加速充液
但在充液过程中油箱压力和动轮转速的变化会动态影响充液流量与制动转矩。为此构建考虑压力油箱的液力缓速制动系统充液过程预测模型
实现轮腔入出口流动参数边界条件的双向动态更新
并深入探讨轮腔系统与充放液控制系统的动态液力液压耦合关系。仿真结果与实验结果对比表明:所建模型对峰值转矩的预测误差为15.61%
响应时间误差为15.04%
验证了所构建的模型能够有效探究实车压力油箱供油条件下液力缓速器的制动特性;进一步分析压力油箱特性对给定惯量和初始转速下制动转矩特性的影响
明晰了压力油箱参数对充液动态过程的调控机制。
Hydrodynamic retarder plays a key role in the driving assist braking system
and the main challenge it faces is the problem of rapid response and accurate prediction of braking torque.To achieve rapid onset
a pressure tank is used to accelerate oil-filling for a heavy equipment
but the changes in tank pressure and wheel speed during the oil-filling process will dynamically affect the filling flow rate and braking torque.Therefore
this paper constructs a prediction model for the oil-filling process of the hydraulic retarded braking system considering the pressure tank
realizes the two-way dynamic update of the boundary conditions of flow parameters at the inlet and outlet of wheel cavity
and deeply explores the hydrodynamic-hydraulic coupling relationship between the wheel cavity system and the charging and discharging control system.The simulated and experimental results show that the prediction error of the proposed model for peak torque is 15.61%
and the response time error is 15.04%
which verifies that the proposed model is capable of effectively exploring the braking characteristics of hydraulic retarder under the condition of fuel supply from the pressure tank for actual vehicle.The influence of the pressure tank characteristics on the braking torque characteristics at a given inertia and initial speed is further analyzed
and the regulation mechanism of the pressure tank parameters on the dynamic process of oil-filling is clarified.
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WEI W , KANG N N , KONG L X , et al. Hysteretic effect of fluid-filled valve system on braking torque onset of hydraulic retarder [J ] . Journal of Mechanical Engineering , 2019 , 55 ( 20 ): 222 - 230 . (in Chinese) DOI: 10.3901/JME.2019.20.222 http://doi.org/10.3901/JME.2019.20.222 Baking rapidly is one of the core requirements of heavy duty vehicles with hydrodynamic retarder auxiliary braking system, but it is difficult to consider the influence of the flow state in valve system in the transient braking process of the hydrodynamic retarder in which working medium changes from the gas phase to the liquid phase, which leads to the large deviation of the initialization time by simulation compared with test data. In order to obtain the influence of the valve system on the fluid filling process so as to accurately predict braking initialization time, hydraulic and hydrodynamic integrated flow system computational models with and without control valves are built. The full gas phase flow field in the hydrodynamic retarder is taken as the initial condition for the transient numerical simulation of the fluid filling, and the flow velocity of charging valve discharging valve are tanken as boundary conditions, and the transient trend of braking torque and the distribution characteristics of flow field parameters in the integrated flow system in the process of filling and braking of two models are simulated and verified by experiment. The results show that the charging valve had obvious effect on the brake torque hysteresis effect, and there are obvious deviations if valves are not considered, and especially the prediction of the initialization time is too idealistic and up to 4 s hysteresis, while he computational model of hydraulic and hydrodynamic integrated flow system with charging and discharging valves system isproved to be more accurate and the initialization time deviation is reduced to 0.8 s.The prediction method in this paper can provide theoretical basis for the design of dynamic braking control strategy and the design of vehicle braking system with hydrodynamic retarder.
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