1. 北京理工大学 机械与车辆学院, 北京 100081
2. 北京航天动力研究所, 北京 100076
3. 北京理工大学 唐山研究院, 河北 唐山 063015
4. 河北省智能装配与检测技术重点实验室, 河北 唐山 063015
*邮箱:gongh0220@bit.edu.cn
收稿:2024-05-15,
网络出版:2025-06-28,
纸质出版:2025-06-10
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王凯, 郑孟伟, 巩浩, 等. 金属圈弹塑性接触计算与密封性能分析[J]. 兵工学报, 2025,46(6):240371.
Kai WANG, Mengwei ZHENG, Hao GONG, et al. Elastic-plastic Contact Calculation and Sealing Performance Analysis of Metal Sealing Ring[J]. Acta Armamentarii, 2025, 46(6): 240371.
王凯, 郑孟伟, 巩浩, 等. 金属圈弹塑性接触计算与密封性能分析[J]. 兵工学报, 2025,46(6):240371. DOI: 10.12382/bgxb.2024.0371.
Kai WANG, Mengwei ZHENG, Hao GONG, et al. Elastic-plastic Contact Calculation and Sealing Performance Analysis of Metal Sealing Ring[J]. Acta Armamentarii, 2025, 46(6): 240371. DOI: 10.12382/bgxb.2024.0371.
金属密封圈在各种机械产品中广泛应用
其主要依靠粗糙表面弹塑性接触变形实现密封。针对传统的粗糙表面微观接触有限元仿真方法计算效率低、弹塑性接触变形收敛困难的问题
提出有限元-边界元耦合的金属密封圈弹塑性微观接触计算方法。建立金属密封结构宏观有限元模型
精确求解密封面接触应力分布;建立密封面微观形貌
在弹塑性接触等效的基础上
以宏观接触应力分布作为边界条件
提出残余形变量和残余应力场叠加的弹塑性接触计算边界元方法
求解粗糙表面弹塑性变形的接触状态。同时
对密封面微观接触等效建模方法进行验证
并与粗糙表面微观接触的有限元仿真方法进行对比
证明所提有限元-边界元耦合仿真方法与有限元方法计算精度相当
但是计算效率提高了近8倍。采用四联通网格模型求解密封面泄漏通道
作为密封性能评价指标
系统研究材料参数、接触应力、表面粗糙度、粗糙表面参数等因素对金属圈密封性能的影响规律。搭建密封实验台对金属圈的泄漏率进行测量
获得了金属圈实际泄漏率随法向载荷的变化规律
仿真结果与实验规律趋势一致。
Metal sealing rings are widely used in various mechanical products
mainly achieving the sealing effect through the elastic-plastic contact deformation of rough surfaces.The traditional finite element simulation method for the microscopic contact of rough surfaces has the low computational efficiency and difficult convergence of elastic-plastic contact deformation.An elastic-plastic contact calculation method based on coupled finite element and boundary element methods is proposed.A macro-finite element model of metal ring seal structure is established to accurately solve the contact stress distribution of sealing surfaces
and the micro-morphology of sealing surfaces is established.A boundary element method for elastic-plastic contact calculation with the superposition of residual deformation and residual stress fields is proposed by taking the macroscopic contact stress distribution as the boundary condition.The boundary element method is used to solve the contact state of sealing surfaces under elastic-plastic deformation.Meanwhile
the micro-contact equivalent modeling method of sealing surfaces is verified
and compared with the finite element simulation method for the microscopic contact of rough surfaces.The results show that the calculational accuracy of the finite element-boundary element coupling simulation method is equivalent to that of the finite element method
but its calculational efficiency is improved by nearly 8 times.The leakage channels of sealing surfaces are solved by the four-connection grid model and used as the evaluation index of sealing performance.The effects of material parameters
contact stress
surface roughness and rough surface parameters on the sealing performance of metal sealing ring are systematically studied.A sealing test equipment is built to measure the leakage rate of metal sealing ring
and the variation law of the actual leakage rates of metal sealing ring with the normal load is obtained.The simulated results are consistent with the experimental trend.
段浩 , 陈晖 , 翟兆阳 , 等 . 基于支持向量机的氢混天然气发动机性能预测 [J ] . 兵工学报 , 2022 , 43 ( 5 ): 1002 - 1011 . DOI: 10.12382/bgxb.2021.0199 http://doi.org/10.12382/bgxb.2021.0199 为提高氢混天然气(HCNG)发动机的标定效率,精确预测发动机参数,对一台氢气体积分数为20%的HCNG燃料发动机进行试验研究和性能预测分析。基于高转速低负载工况稳态标定试验数据,采用支持向量机(SVM)方法建立发动机参数关联模型,并利用不同寻优算法为模型寻找最优参数,以提高各项参数的预测精度。结果显示:若发动机运行于最大扭矩点火正时,则等效天然气比消耗(BSFC)最小,NO<sub>x</sub>比排放(BSNO<sub>x</sub>)也处于较理想的水平,尤其在增加氢气比例时,这些外特性有更加显著的提升;SVM模型可以较好地描述发动机输入参数与输出参数之前的非线性关系,自变量与因变量之间的相关性较强(决定系数R<sup>2</sup>均大于0.97),模型的预测精度较高,利用遗传算法得出的最优预测模型具有较高的泛化能力,扭矩、BSFC、BSNO<sub>x</sub>的平均绝对百分比误差分别仅为1.23%、1.98%、5.43%。
DUAN H , CHEN H , ZHAI Z Y , et al . Performance prediction of hydrogen-enriched compressed natural gas engine based on support vector machine [J ] . Acta Armamentarii , 2022 , 43 ( 5 ): 1002 - 1011 . (in Chinese) DOI: 10.12382/bgxb.2021.0199 http://doi.org/10.12382/bgxb.2021.0199 A hydrogen-enriched compressed natural gas (HCNG) fuel engine with hydrogen volume fraction of 20% is experimentally studied and its performance is analyzed to improve the calibration efficiency of HCNG fuel engine and accurately predict the engine parameters. An engine parameter association model is established by using support vector machine (SVM) based on the steady-state experimental calibration data under high speed and low load conditions,and the different optimization algorithms are used to improve the prediction accuracy of engine parameters. Results show that the engine has the minimum brake specific fuel consumption (BSFC) and ideal brake specific NO<sub>x</sub> consumption level (BSNO<sub>x</sub>) at the minimum advance for best torque.The external characteristics is obviously improved when increasing the hydrogen ratio especially. The SVM model can describe the nonlinear relationship between the input and output parameters of the engine,and has high prediction accuracy and strong correlation between independent variables and dependent variables (all coefficients of determination R<sup>2</sup> are all greater than 0.97). The optimal prediction model derived using the genetic algorithm has a high generalization capability,with mean absolute percentage errors of only 1.23%,1.98%,and 5.43% for torque,BSFC,and BSNO<sub>x</sub>, respectively.
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张彤 , 李德才 , 李艳文 . 磁性液体密封与迷宫密封组合密封的结构设计及优化 [J ] . 机械工程学报 , 2022 , 58 ( 9 ): 172 - 181 . DOI: 10.3901/JME.2022.09.172 http://doi.org/10.3901/JME.2022.09.172 目前,磁性液体密封作为一种新型密封方式,具有零泄漏、无污染、寿命长等优点,但存在着耐温差和耐压差能力相对较弱,高速工况下容易失效的问题。而迷宫密封作为传统密封方式,具有泄漏量大的缺点,但适用于高温、高压和高速的工况,可以很好地弥补磁性液体密封的缺点。因此,设计了磁性液体密封与迷宫密封组合密封的结构,对极靴和轴套的结构尺寸进行正交试验和响应曲面法优化,得到了使组合密封结构耐压值最大的结构尺寸,为高温、高压、高速工况实现零泄漏密封提供了理论基础。
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