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1. 中国兵器工业火炸药工程与安全技术研究院, 北京 100053
2. 北京理工大学 爆炸科学与技术国家重点实验室, 北京 100081
Received:12 September 2023,
Published Online:03 January 2024,
Published:08 December 2023
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Yongfeng KOU, Kun YANG, Bin ZHANG, et al. Research on Thermal Safety of Warhead Charge Based on Cook-off Experimental and Numerical Simulation[J]. Acta Armamentarii, 2023, 44(S1): 41-49.
Yongfeng KOU, Kun YANG, Bin ZHANG, et al. Research on Thermal Safety of Warhead Charge Based on Cook-off Experimental and Numerical Simulation[J]. Acta Armamentarii, 2023, 44(S1): 41-49. DOI: 10.12382/bgxb.2023.0917.
为了研究炸药战斗部装药的热安全性
提出基于烤燃炸药温度、驱动活塞运动速度和反应压力确定反应模型参数并计算分析战斗部装药热安全性的方法。以RDX/Al/Binder炸药为例
采用设计的多点测温和驱动活塞运动速度及燃烧压力测量烤燃实验
分别对装药点火前的热反应温度和点火后的活塞运动速度及反应压力进行测量。通过数值模拟计算
标定炸药热分解反应动力学和燃烧反应模型参数
实现反应剧烈程度的定量描述
采用网格节点分离计算方法计算战斗部壳体的破裂
实现战斗部装药烤燃全过程的数值模拟。研究结果表明
对于战斗部RDX/Al/Binder炸药装药
加热速率越慢
装药点火时间越延迟
其点火区域越接近装药中心区域
壳体破裂越严重
壳体动能越大
装药反应越剧烈。
In order to study the thermal safety of the warhead charge
a method is proposed for calculating and analyzing the thermal safety of warhead charge and determining the parameters of the reaction modelbased on the temperature of explosive cook-off
the speed of driving piston and the reaction pressureof cook-off. Taking RDX/Al/Binder explosives as an example
the thermal reaction temperature of charge before ignition and the moving speed of piston and the combustion pressure after ignition are measured using the cook-off experiments designed of multi-point temperature measurement and the speed and combustion pressure of driving piston measurement. The thermal decomposition reaction kinetics and combustion reaction model parameters of explosives are calibrated for the quantitative description of the reaction severity through numerical simulation calculation. The cracking of warhead shell is calculated by using the grid node separation calculation method
and the whole cook-off process of warhead charge is numerically simulated. The results show that
for the warhead RDX/Al/Binder explosive charge
the slower the heating rate is
the longer the charge ignition time is
the closer the ignition area is to the center of charge
the more serious the shell rupture is
the greater the kinetic energy of shell is
the greater the kinetic energy of charge is
and the stronger the charge reaction is.
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PAKULAK Jr J M , CRAGIN S E . Super small-scale cookoff bomb [R ] . Washington, D.C. , US : Department of the Navy Washington D.C. , 1986 .
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DICKSON P M , ASAY B W , HENSON B F , et al. Measurement of phase change and thermal decomposition kinetics during cook off of PBX 9501 [C ] // Proceedings of AIP Conference Proceedings. AIP , 2000 , 505 ( 1 ): 837 - 840 .
AYDEMIR E , ULAS A . A numerical study on the thermal initiation of a confined explosive in 2-D geometry [J ] . Journal of Hazardous Materials , 2011 , 186 ( 1 ): 396 - 400 . DOI: 10.1016/j.jhazmat.2010.11.015 http://doi.org/10.1016/j.jhazmat.2010.11.015 Insensitive munitions design against thermal stimuli like slow or fast cook-off has become a significant requirement for today's munitions. In order to achieve insensitive munitions characteristics, the response of the energetic material needs to be predicted against heating stimuli. In this study, a 2D numerical code was developed to simulate the slow and fast cook-off heating conditions of confined munitions and to obtain the response of the energetic materials. Computations were performed in order to predict the transient temperature distribution, the ignition time, and the location of ignition in the munitions. These predictions enable the designers to have an idea of when and at which location the energetic material ignites under certain adverse surrounding conditions. In the paper, the development of the code is explained and the numerical results are compared with available experimental and numerical data in the literature. Additionally, a parametric study was performed showing the effect of dimensional scaling of munitions and the heating rate on the ignition characteristics.Copyright © 2010 Elsevier B.V. All rights reserved.
CHEN L , MA X , LU F , et al. Investigation of the cook-off processes of HMX-based mixed explosives [J ] . Central European Journal of Energetic Materials , 2014 , 11 ( 2 ): 199 - 218 .
PERRY W L , ZUCKER J , DICKSON P M , et al. Interplay of explosive thermal reaction dynamics and structuralconfinement [J ] . Journal of Applied Physics , 2007 , 101 ( 7 ): 074901 - 1 -074901-5. DOI: 10.1063/1.2713090 http://doi.org/10.1063/1.2713090 https://pubs.aip.org/jap/article/101/7/074901/918512/Interplay-of-explosive-thermal-reaction-dynamics https://pubs.aip.org/jap/article/101/7/074901/918512/Interplay-of-explosive-thermal-reaction-dynamics Explosives play a significant role in human affairs; however, their behavior in circumstances other than intentional detonation is poorly understood. Accidents may have catastrophic consequences, especially if additional hazardous materials are involved. Abnormal ignition stimuli, such as impact, spark, friction, and heat may lead to a very violent outcome, potentially including detonation. An important factor influencing the behavior subsequent to abnormal ignition is the strength and inertia of the vessel confining the explosive, i.e., the near-field structural/mechanical environment, also known as confinement (inertial or mechanical). However, a comprehensive and quantified understanding of how confinement affects reaction violence does not yet exist. In the research discussed here, we have investigated a wide range of confinement conditions and related the explosive response to the fundamentals of the combustion process in the explosive. In our experiments, a charge of an octahydrotetranitrotetrazine-based plastic bonded explosive (PBX 9501) was loaded into a gun assembly having variable confinement conditions and subjected to a heating profile. The exploding charge breached the confinement and accelerated a projectile down the gun barrel. High bandwidth pressure and volume measurements were made and a first-law analysis was used to obtain enthalpy and power from the raw data. These results were then used to quantify reaction violence. Enthalpy change and power ranged from 0−1.8 kJ and 0−12 MW for 300 mg charges, respectively. Below a confinement strength of 20 MPa, violence was found to decline precipitously with decreasing confinement, while the violence for the heaviest confinement experiments was found to be relatively constant. Both pressure and pressurization rate were found to have critical values to induce and sustain violent reaction.
PERRY W L , DICKSON P M , PARKER G R , et al. Quantification of reaction violence and combustion enthalpy of plastic bonded explosive 9501 under strong confinement [J ] . Journal of Applied Physics , 2005 , 97 ( 2 ): 023528 . DOI: 10.1063/1.1828220 http://doi.org/10.1063/1.1828220 https://pubs.aip.org/jap/article/97/2/023528/930535/Quantification-of-reaction-violence-and-combustion https://pubs.aip.org/jap/article/97/2/023528/930535/Quantification-of-reaction-violence-and-combustion The confinement experienced by an explosive during thermal self-initiation can substantially affect performance in terms of deflagration–to–detonation characteristics and explosion/detonation violence. To this end, we have developed an experiment to quantitatively observe enthalpy change and reaction violence in thermally initiated plastic bonded explosive (PBX) 9501. Traditionally, researchers attempt to quantify violence using terminal observations of fragment size, fragment velocity, and through subjective observations. In the work presented here, the explosive was loaded into a heated gun assembly where we subjected a 300 mg charge to a cook-off schedule and a range of static and inertial confinements. Static confinement was controlled using rupture disks calibrated at 34.5 and 138 MPa. The use of 3.15 and 6.3 g projectile masses provided a variation in inertial confinement. This was a regime of strong confinement; a significant fraction of the explosive energy was required to rupture the disk, and the projectile mass was large compared to the charge mass. The state variables pressure and volume were measured in the breech. From these data, we quantified both the reaction enthalpy change and energy release rate of the explosive on a microsecond time scale using a thermodynamic analyisis. We used these values to unambiguously quantify explosion violence as a function of confinement at a fixed cook-off schedule of 190 C for 1 h. P2τ, a measure of critical shock energy required for shock ignition of an adjacent explosive was also computed. We found variations in this confinement regime to have a weak effect on enthalpy change, power, violence and shock energy. Violence was approximately 100 times lower than detonating trinitrotoluene, but the measured shock energy approached the critical shock energy for initiating secondary high explosives.
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GARCIA F , VANDERSALL K S , FORBES J W , et al. Thermal cook-off experiments of the hmx based high explosive lx-04 to characterize violence with varying confinement [C ] // Proceedings of AIP Conference Proceedings. New York,NY , US : American Institute of Physics , 2006 , 845 ( 1 ): 1061 - 1064 .
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寇永锋 , 陈朗 , 马欣 , 等 . 黑索今基含铝炸药烤燃实验和数值模拟 [J ] . 兵工学报 , 2019 , 40 ( 5 ): 979 - 989 .
KOU Y F , CHEN L , MA X , et al. Cook-off experimental an numerical simulation of rdx-based aluminized explosives [J ] . Acta Armamentarii , 2019 , 40 ( 5 ): 979 - 989 . (in Chinese)
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