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北京理工大学 爆炸科学与技术国家重点实验室, 北京 100081
Received:24 May 2022,
Published Online:06 February 2024,
Published:30 January 2024
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Xinyu WANG, Chunlan JIANG, Zaicheng WANG, et al. Research on the Pressure Relief Structure of JEO Shaped Charge Warhead during Cook-off[J]. Acta Armamentarii, 2024, 45(1): 1-14.
Xinyu WANG, Chunlan JIANG, Zaicheng WANG, et al. Research on the Pressure Relief Structure of JEO Shaped Charge Warhead during Cook-off[J]. Acta Armamentarii, 2024, 45(1): 1-14. DOI: 10.12382/bgxb.2022.0435.
为提高JEO聚能装药战斗部的热安全性
对烤燃条件下JEO聚能装药战斗部的泄压结构进行研究。建立考虑热分解压力对烤燃过程影响的炸药烤燃多相流组分输送模型。设计多点测温-测压实验
对JEO炸药烤燃过程中的温度-压力变化特性进行研究并对模型相关参数进行校核
对聚能装药结构下JEO炸药的热分解过程进行数值模拟
获得不同升温速率下炸药温度、固相体积分数的变化规律
并确定了该结构下炸药的点火位置、点火压力。针对JEO炸药点火后的燃烧过程
引入泄压延迟时间
建立考虑泄压结构的炸药压力增长模型
确定该结构下JEO炸药的临界泄压面积
以热分解数值模拟中获得的点火位置和点火压力为初始条件
计算获得不同装药点火位置对炸药内部压力变化的影响规律。根据临界泄压面积、点火位置、炸药中的压力增长规律
确定侧壁泄压孔面积大小和端面药型罩压螺尺寸
设计适合该结构下JEO炸药的泄压孔-药型罩推出组合泄压结构。针对采用该泄压结构的JEO聚能装药战斗部进行快速烤燃和慢速烤燃实验
验证泄压结构的有效性。研究结果表明:随着升温速率的降低
JEO装药聚能战斗部的点火时间随之延长
点火位置由装药表面移动至装药中心;随着点火位置和泄压结构之间距离的增加
点火延迟时间增大
聚能装药战斗部内部压力峰值随之增加
战斗部的反应烈度随之增加。
A pressure relief structure of JEO shaped charge warhead during cook-off is studied to improve the thermal safety of JEO shaped charge warhead. A multiphase flow component transport model of explosive cook-off is established
in which the effect of thermal decomposition pressure on the cook-off process is considered. A multi-point temperature and pressure measurement experiment is designed to study the temperature and pressure change characteristics of JEO explosive during the cook-off process and check the relevant parameters of the model. The thermal decomposition process of JEO explosive in the shaped charge structure is numerically simulated to obtain the change laws of temperature and solid volume fraction of the explosive under different heating rates
and determine the ignition position and pressure of the explosive in the structure. In view of the combustion process of JEO explosive after ignition
the pressure relief delay time is introduced
and an explosive pressure growth model considering the pressure relief structure is established. The critical pressure relief area of JEO explosive in this structure is determined. The influence law of different charge ignition positions on the internal pressure change of the explosive is calculated and obtained by taking the ignition position and ignition pressure obtained in the thermal decomposition numerical simulation as initial conditions. According to the critical pressure relief area
ignition position and pressure growth in the explosive
the area of pressure relief hole on side wall and the pressure screw size of the end liner are determined
and a combined pressure relief structure of pressure relief hole and liner push-out suitable for JEO explosive in this structure is designed. Fast and slow cook-off experiments were carried out on JEO shaped charge warhead with the pressure relief structure
and the effectiveness of the pressure relief structure was verified. The research results indicate that as the heating rate decreases
the ignition time of JEO charge shaped charge warhead is prolonged
and the ignition position moves from the surface of the charge to the center of the charge. As the distance between the ignition position and the pressure relief structure increases
the ignition delay time increases
the peak pressure inside the shaped charge warhead increases
and the reaction intensity of the warhead also increases.
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刘瑞峰 , 王昕捷 , 黄风雷 , 等 . 2,4-二硝基苯甲醚基熔铸炸药宏细观烤燃响应特性数值分析 [J ] . 兵工学报 , 2022 , 43 ( 2 ): 287 - 296 .
LIU R F , WANG X J , HUANG F L , et al . Macro-meso-scale Cook-off Simulations of DNAN-based melt-cast explosives [J ] . Acta Armamentarii , 2022 , 43 ( 2 ): 287 - 296 . (in Chinese) DOI: 10.3969/j.issn.1000-1093.2022.02.006 http://doi.org/10.3969/j.issn.1000-1093.2022.02.006 The melting of DNAN and the phase transformation of HMX crystal occur in 2,4-dinitroanisole (DNAN)/octogen (HMX) melt-cast explosives during cook-off test. A melting reaction kinetics model is developed for DNAN, and a four-step reaction kinetics model of HMX is used to study the melting, phase transformation and ignition response of DNAN-based melt-cast explosives at the macro-meso scale. Macroscale calculation shows that DNAN melts at about 377.00 K, HMX undergoes a phase transformation at about 450.00 K, and the ignition temperature is 531.34 K. The ignition position locates at the annular area between the upper and lower ends and the side of the explosive, the error between the calculated and experimental ignition times is 0.5%. The mesoscale calculation results based on the macroscopic ignition area show that the ignition position locates at HMX crystal, and the evolution rules of DNAN melting and HMX phase transformation are obtained: at different times, the statistical distribution of liquid-phase DNAN is U-shaped, and δ-HMX is approximately normal. The macro-meso scale cook off simulations of DNAN-based melt-cast explosives are of great significance for understanding the thermal ignition mechanism of energetic materials.
张海军 , 聂建新 , 王领 , 等 . 端羟基聚醚推进剂慢速烤燃尺寸效应 [J ] . 兵工学报 , 2021 , 42 ( 9 ): 1858 - 1866 . DOI: 10.3969/j.issn.1000-1093.2021.09.006 http://doi.org/10.3969/j.issn.1000-1093.2021.09.006 为分析结构尺寸对端羟基聚醚推进剂发动机慢速烤燃响应特性的影响,开展了仿真计算研究。模拟不同直径和长径比发动机在慢速烤燃条件下的响应过程,分析慢速烤燃过程中推进剂的温度分布,以及反应温度、反应时间和反应位置随发动机直径和长径比的变化规律。建立一种基于图像处理的高温推进剂质量分布计算方法,计算慢速烤燃条件下发动机反应前推进剂的温度分布,并将其作为评价发动机慢速烤燃反应剧烈程度的参量。研究发现:直径大小对慢速烤燃响应时间和响应温度影响较大,长度影响较小;二者对反应位置影响都较大,随着尺寸和长径比的增大,反应位置向装药边缘移动,当尺寸较大时反应位置与壳体边缘的距离保持稳定;高温推进剂的质量占比随着长径比改变而发生变化,在装药量分别为5.5 kg、18.0 kg及44.0 kg烤燃件中,当装药直径在150~160 mm时,3种烤燃件发生反应前的高温推进剂占比最小。
ZHANG H J , NIE J X , WANG L , et al . Numerical simulation on size effect of hydroxyl terminated polyether propellant engine during slow cook-off [J ] . Acta Armamentarii , 2021 , 42 ( 9 ): 1858 - 1866 . (in Chinese) DOI: 10.3969/j.issn.1000-1093.2021.09.006 http://doi.org/10.3969/j.issn.1000-1093.2021.09.006 The response processes of hydroxyl terminated polyether (HTPE) propellant engines with different sizes and length-to-diameter ratios were simulated to analyze the effect of structure size on their slow cook-off response characteristics. The temperature distribution, reaction temperature, reaction time and reaction location of propellant were studied. A calculation method based on image processing is established to calculate the temperature distribution of propellant before reaction of motor under slow cook-off. The temperature distribution is used as a parameter to evaluate the response intensity of slow cook-off. The results show that the engine diameter has a great influence on the reaction time and temperature of slow cook off, while the engine length has little effect on them. Both of them have great influence on the reaction position. With the increase in the size and length-to-diameter ratio, the reaction position moves to the edge of the charge. When the size is large enough, the distance between the reaction position and the shell edge remains stable. The mass ratio of high temperature propellant changes with the change of length-to-diameter ratio. When the charge diameter is 150-160 mm, the proportion of high temperature propellant before reaction is the smallest with charges of 5.5 kg, 18.0 kg and 44.0 kg, respectively.
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段卓平 , 白志玲 , 白孟璟 , 等 . 强约束固体炸药燃烧裂纹网络反应演化模型 [J ] . 兵工学报 , 2021 , 42 ( 11 ): 2291 - 2299 . DOI: 10.3969/j.issn.1000-1093.2021.11.001 http://doi.org/10.3969/j.issn.1000-1093.2021.11.001 为表征受约束装药非冲击点火后的反应演化行为,建立了燃烧裂纹网络反应演化理论模型。该模型量化了反应烈度,通过与实验结果对比验证了模型的适应性。结果表明:壳体约束越强,高温产物气体自增强燃烧越迅速,装药反应越剧烈,壳体破坏时装药反应度越大;装药结构尺寸越大,炸药反应初期高温产物气体流动和表面燃烧导致裂纹增压扩展过程的时间越长,但后期反应越剧烈,壳体破坏时装药反应度越大;点火阈值压力对装药最终的反应烈度影响不明显。炸药燃烧裂纹网络反应演化模型可较好地反映炸药本征燃烧速率、约束强度、装药结构尺寸等对反应演化的影响规律,为弹药在意外刺激下的安全性设计和烈度量化评估提供了理论基础。
DUAN Z P , BAI Z L , BAI M J , et al . Burning-crack networks model for combustion reaction growth of solid explosives with strong confinement [J ] . Acta Armamentarii , 2021 , 42 ( 11 ): 2291 - 2299 . (in Chinese) DOI: 10.3969/j.issn.1000-1093.2021.11.001 http://doi.org/10.3969/j.issn.1000-1093.2021.11.001 A theoretical model for burning-crack networks is developed to characterize the non-shock initiation reaction growth behavior of solid explosives with strong confinement and give a quantification of reaction violence.The model is verified by comparing the calculated results with the experimental data. It is found that the stronger the confinement is,the faster the self-sustaining enhanced combustion is,and the more violent the reaction is for confinement failure. Moreover,the larger the charge size is,the longer the process of crack pressurization caused by gas flow and surface combustion at the initial reaction stage is,but the more violent the reaction is at the later self-sustaining enhanced combustion,and the greater the reaction degree is for confinement failure.The ignition intensity has no significant effect on the final reaction intensity of explosive charge.The results show that the theoretical burning-crack networks model is suitable for describing the effects of the intrinsic combustion rate of explosives,the confinement strength,the charge structure size,the air-gap volume and the pressure relief vent on the reaction growth of explosive charge,thus providing a theoretical method for the explosive safety design and the evaluation of explosives reaction violence.
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BERGHOUT H L , SON S F , HILL L G , et al . Flame spread through cracks of PBX 9501 (a composite octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine-based explosive) [J ] . Journal of Applied Physics , 2006 , 99 ( 11 ): 114901 . DOI: 10.1063/1.2196219 http://doi.org/10.1063/1.2196219 https://pubs.aip.org/jap/article/99/11/114901/143956/Flame-spread-through-cracks-of-PBX-9501-a https://pubs.aip.org/jap/article/99/11/114901/143956/Flame-spread-through-cracks-of-PBX-9501-a Recent experiments involving combustion of PBX 9501 [a plastic-bonded high explosive composed of 95% octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX) by weight in a plasticized, estane-based binder] under confined conditions underscore the importance of cracks and flaws in reaction violence. The presence of a small void space or alternative escape path for combustion gases at the closed end of a crack drastically alters combustion violence. In the case of a true closed-ended crack, where gases can only escape by exiting the open end of the crack, luminous combustion spreads through the closed crack at relatively low rates in the range of a few meters per second, regardless of the pressure external to the slot. Hence, external pressure determines whether reaction can progress into the restricted dimensions of the slot, but it does not necessarily determine the dynamics of the flame’s progress in the slot. When an alternative combustion-gas escape path is available at the closed end of the slot, luminous combustion spreads through the crack at hundreds of meters per second. Additionally, combustion in cracks of confined PBX 9501 materials exhibits oscillatory behavior with a frequency of about 1000Hz for the experimental configuration used. This oscillatory behavior resembles combustion instabilities observed in rocket motors and may arise from similar processes. We also report on preliminary experiments involving 19.1cm long slots in confined PBX 9501, which have produced very high flame-propagation rates of 1500m∕s.
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DU L X S , JIN S H , SHU Q H , et al . The investigation of NTO/HMX-based plastic-bonded explosives and its safety performance [J ] . Defence Technology , 2022 , 18 ( 1 ): 72 - 80 . DOI: 10.1016/j.dt.2021.04.002 http://doi.org/10.1016/j.dt.2021.04.002 3-nitro-1,2,4-triazol-5-one (NTO) is the main component of insensitive munitions (IM) formulation because of its outstanding insensitive properties. In this paper, a series of NTO/HMX-based composite explosives were prepared and characterized. The study focuses on the effect of NTO on the performance of the formulations, especially the safety performance. The results revealed that the mechanical sensitivity of formulations was associated with NTO content, as well as the thermal conductivity, specific heat capacity and Arrhenius parameters. Then, the high amount of NTO using in formulation was proved to be helpful for NTO/HMX-based formulation to exhibit good thermal safety. Besides, by accelerating rate calorimeter (ARC) and a modified cook-off equipment, the pressure and pressure rise rate were proved as the important indicator for judging the thermal safety performance in confined spaces. Finally, the numerical simulation was used as a credible method for predicting the respond temperature of cook-off experiment. © 2021 China Ordnance Society
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叶青 , 余永刚 . 大尺寸固体火箭发动机快速烤燃特性的数值模拟 [J ] . 火炸药学报 , 2018 , 41 ( 6 ): 621 - 626 ,631. DOI: 10.14077/j.issn.1007-7812.2018.06.016 http://doi.org/10.14077/j.issn.1007-7812.2018.06.016 针对国内外火工品、炸药、发射药、推进剂增材制造技术,按照增材制造的技术特点和应用方向,综述了国内外增材制造技术在火炸药成型中的研究现状。概述了材料喷射成型(Material jetting)、材料挤出成型(Material extruding)、光聚合固化技术(Vat photopolymerization)的成型原理、工艺特点及在火炸药成型中的应用情况,介绍了各类增材制造技术中火炸药的物料特性,并对火炸药增材制造技术发展方向进行了预测。指出火炸药增材制造应按照火炸药的应用背景,对增材制造火炸药配方(即耗材)的能量特性、力学特性、能量释放特性及工艺适配性等进行系统研究,以满足不同应用背景的发展需求。附参考文献97篇。
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戴湘晖 , 段建 , 沈子楷 , 等 . 侵彻弹体慢速烤燃响应特性实验研究 [J ] . 兵工学报 , 2020 , 41 ( 2 ): 291 - 297 . DOI: 10.3969/j.issn.1000-1093.2020.02.010 http://doi.org/10.3969/j.issn.1000-1093.2020.02.010 为考核全尺寸侵彻弹体的慢速烤燃响应特性,利用自行研制的慢速烤燃装置开展了实验。将质量为290 kg的侵彻弹体平放在慢烤箱中以3.3 ℃/h的升温速率缓慢加热,实时采集弹体表面温度曲线并拍摄整个实验过程,测量距弹体质心水平7 m处的反射冲击波峰值超压。实验结果表明:全尺寸侵彻弹体在加热42 h45 min23 s、温度达到约190 ℃时发生燃烧,41 s后发生了更为剧烈的反应,弹体和慢烤箱被炸裂成大块破片;通过反射冲击波超压峰值反推弹体剧烈反应时对应的等效裸露装药当量为4.153 kg,远小于实际装药当量和完全爆轰时的等效裸露装药当量;从加热时间、弹体表面温度、实验现场破坏情况、反射冲击波峰值超压、反应机理等方面综合判断该侵彻弹体的慢速烤燃响应类型为燃烧转爆炸。
DAI X H , DUAN J , SHEN Z K , et al . Experiment of slow cook-off response characteristics of penetrator [J ] . Acta Armamentarii , 2020 , 41 ( 2 ): 291 - 297 . (in Chinese) DOI: 10.3969/j.issn.1000-1093.2020.02.010 http://doi.org/10.3969/j.issn.1000-1093.2020.02.010 An experimental device was designed for evaluating the slow cook-off response characteristic of full-scale penetrator. The penetrator with a mass of 290 kg was placed in the slow cook-off oven and slowly heated at a heating rate of 3.3 ℃/h. The surface temperature of penetrator was collected in real time, and the whole experimental process was recorded. The peak value of reflected shock wave overpressure at a distance of 7 m from the mass center of penetrator was measured. The full-scale penetrator burns when it is heated for 42 hours, 45 minutes and 23 seconds and the temperature reaches 190 ℃, a more intense reaction occurs after 41 seconds, and the slow cook-off oven and the penetrator are exploded to form large fragments. The exposed explosive equivalent is deduced to be 4.153 kg from peak value of the reflected shock wave overpressure, which is far less than the actual charge equivalent and the exposed explosive equivalent during full detonation. Based on the analysis of the heating time, the surface temperature of penetrator, the damage on experimental site, the fragments of penetrator, the peak value of reflected shock wave overpressure and the reaction mechanism, the slow cook-off response type of penetrator is judged to be combustion-to-explosion transition.Key
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