UHMWPE纤维复合材料超声振动套孔仿真及实验研究

宰金祺; 郑雷; 王耀霆; 徐正亚; 高超; 何智伟

doi:10.12382/bgxb.2025.1108

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UHMWPE纤维复合材料超声振动套孔仿真及实验研究

更新时间：2026-07-29

- UHMWPE纤维复合材料超声振动套孔仿真及实验研究
- Simulation and Experimental Study on the Ultrasonic Vibration Trepanning of UHMWPE Fiber Composite Materials
- 兵工学报 2026年
- 作者机构：
  
  1. 苏州工学院机械工程学院,江苏常熟,215500
  2. 铜仁职业技术大学工学院,贵州,铜仁,554300
  3. 盐城工学院机械工程学院,江苏,盐城,224051
- 作者简介：
- 基金信息：
  
  国家自然科学基金项目（51575470、52575522）
- DOI：10.12382/bgxb.2025.1108
  中图分类号： TB332
- 收稿：2025-12-17，
  
  网络首发：2026-07-29，
- 稿件说明：
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宰金祺，郑雷，王耀霆，等. UHMWPE纤维复合材料超声振动套孔仿真及实验研究[J/OL]. 兵工学报, 2026(2026-07-29). https://doi.org/10.12382/bgxb.2025.1108.

ZAI J Q, ZHENG L, WANG Y T, et al. Simulation and experimental study on the ultrasonic vibration trepanning of uhmwpe fiber composite materials[J/OL]. Acta Armamentarii, 2026(2026-07-29). https://doi.org/10.12382/bgxb.2025.1108. (in Chinese)
宰金祺，郑雷，王耀霆，等. UHMWPE纤维复合材料超声振动套孔仿真及实验研究[J/OL]. 兵工学报, 2026(2026-07-29). https://doi.org/10.12382/bgxb.2025.1108. DOI：

ZAI J Q, ZHENG L, WANG Y T, et al. Simulation and experimental study on the ultrasonic vibration trepanning of uhmwpe fiber composite materials[J/OL]. Acta Armamentarii, 2026(2026-07-29). https://doi.org/10.12382/bgxb.2025.1108. (in Chinese) DOI：

摘要

超高分子量聚乙烯（Ultra-high molecular weight polyethylene，UHMWPE）纤维复合材料具有低密度、高抗拉强度及高韧性等特点，在装甲防护领域应用前景广泛。为了研究UHMWPE纤维复合材料制孔时的轴向力和损伤特征，基于Hashin失效准则及UHMWPE纤维复合材料力学本构，建立0°/90°铺层的UHMWPE纤维复合材料三维仿真模型。采用钎焊/烧结薄壁金刚石套料钻，进行UHMWPE纤维复合材料超声振动辅助套孔有限元仿真分析及实验研究，建立了超声振动套孔磨粒运动学轨迹方程。研究结果表明，超声振动加工中轴向高频振动延长了磨粒磨削轨迹，断续切削的冲击效应有利于纤维去除，纤维毛刺与分层损伤得到有效抑制，孔壁粗糙度显著减小。研究相较于常规加工，超声振动加工轴向力平均降低9.38%，扭矩平均降幅13.63%，分层比平均降幅8.74%，制孔质量明显改善。所得成果可为UHMWPE纤维复合材料的推广与应用提供有益参考。

Abstract

Ultra-high molecular weight polyethylene (UHMWPE) fiber composite materials are characterized by low density

high tensile strength

high toughness

etc.

and have broad application prospects in the field of armor protection.In order to study the axial force and damage characteristicsof UHMWPE fiber composite materialduringtrepanning

a three-dimensional simulation model ofUHMWPE fiber composite materialswith0°/90° layupis established based on the Hashin failure criterion and the mechanical constitutive model of UHMWPE fiber composite materials.Thefinite element simulation analysis and experimental researchareconducted usingbrazed/sintered thin-walled diamond core drills

andakinematic trajectory equation of abrasive grains inthe process ofultrasonic vibrationtrepanningisestablished.The results indicatethattheaxial high-frequency vibration extendsthe grinding trajectory of abrasive grainsin ultrasonic vibrationprocessing. The impact effect of intermittent cuttingis beneficialforfiber removal

effectively suppressingthefiber burrs and delamination damage

and significantly reducing the roughness of the hole wall.Compared to conventionalprocessing

the average axial forceis reduced by 9.38%

the average torqueis reduced by 13.63%

the average delamination ratiois reduced by 8.74%

and the hole-making qualityis significantly improvedin ultrasonic vibrationprocessing

which providesa useful reference for the promotion and application of UHMWPE fiber composite materials.

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