基于尺寸预测的激光立体成形30CrNi2MoVA工艺参数研究

doi:10.3969/j.issn.1000-1093.2020.02.021

兵工学报 ›› 2020, Vol. 41 ›› Issue (2): 381-387.doi: 10.3969/j.issn.1000-1093.2020.02.021

基于尺寸预测的激光立体成形30CrNi2MoVA工艺参数研究

张震，王敏，范华献，刘广志

（中国兵器装备集团自动化研究所有限公司，四川绵阳 621000）

收稿日期:2019-02-01 修回日期:2019-02-01 上线日期:2020-04-04
作者简介:张震（1993— ），男，助理工程师，硕士。 E-mail: 313969872@qq.com；
范华献（1975—），男，高级工程师。E-mail: swaijc@163.com
基金资助:
四川省科技计划项目（2018GZ0120）

Research on Process Parameters of Laser Solid-formed 30CrNi2MoVA Steel Based on the Size Prediction

ZHANG Zhen， WANG Min， FAN Huaxian， LIU Guangzhi

(Automation Research Institute Co., Ltd., China South Industries Group Corporation, Mianyang 621000, Sichuan, China)

Received:2019-02-01 Revised:2019-02-01 Online:2020-04-04

摘要/Abstract

摘要： 30CrNi2MoVA钢广泛应用于兵器装备制造行业，采用该材料进行激光立体成形工艺研究。通过回归正交设计方法，结合同轴电荷耦合元件相机对熔池形貌实时监测，选用指数型回归模型得到了激光立体成形主要工艺参数对30CrNi2MoVA钢单道熔覆尺寸的影响规律，明确了影响熔覆层宽度和高度的显著性因素及相应回归方程。光斑直径、激光功率和扫描速率显著影响熔覆层宽度，熔覆层宽度同光斑直径和激光功率呈正相关而同扫描速率呈负相关；扫描速率和送粉率显著影响熔覆层高度，熔覆层高度同扫描速率呈负相关，同送粉率呈正相关。实验验证结果表明：该成形尺寸预测模型准确。基于熔覆层宽高比预测值确定了在3.5 mm光斑直径下成形30CrNi2MoVA钢的工艺参数选择范围，激光功率应处于1 300~3 000 W之间，送粉率在0.7~2.5 r/min之间，扫描速率在5 ~12 mm/s之间。

关键词: 30CrNi2MoVA钢, 尺寸预测, 激光立体成形, 正交设计, 工艺参数

Abstract: 30CrNi2MoVA steel is widely used in the ordnance equipment manufacturing industry, we have researched the laser solid forming (LSF) technology with this material. The influence of main process parameters on the sizes of deposed layers is analyzed by using regression orthogonal design method through the real-time monitoring of molten bath. The main influence factors and size values of deposed layers, and the regression equation are achieved. Spot diameter, laser power and scanning velocity have obvious effects on the deposed layer width. The width of deposed layer is positively correlated with spot diameter and laser power, but it's negatively correlated with scanning velocity. The height of deposed layer is obviously affected by scanning velocity and powder feed rate. The height of deposed layer is positively correlated with powder feed rate, but it's negatively correlated with scanning velocity. Experimental results show that the forming dimension prediction model is used to accurately predict the forming size value. The select range of process parameters range of LSF 30CrNi2MoVA steel is determined from the aspect ratio of deposed layer. When the spot diameter is 3.5 mm, the laser power should be 1 300-3 000 W, the powder feed rate should be 0.7- 2.5 r/min, and the scanning velocity should be 5-12 mm/s. Key

Key words: 30CrNi2MoVAsteel, sizeprediction, lasersolidforming, orthogonaldesign, processparameter

中图分类号:

TG665

张震，王敏，范华献，刘广志. 基于尺寸预测的激光立体成形30CrNi2MoVA工艺参数研究[J]. 兵工学报, 2020, 41(2): 381-387.

ZHANG Zhen， WANG Min， FAN Huaxian， LIU Guangzhi. Research on Process Parameters of Laser Solid-formed 30CrNi2MoVA Steel Based on the Size Prediction[J]. Acta Armamentarii, 2020, 41(2): 381-387.

参考文献

［1］林鑫,黄卫东.应用于航空领域的金属高性能增材制造技术[J]. 中国材料进展, 2015, 34(9):685-688.
LIN X, HUANG W D. High performance metal additive manufacturing technology applied in aviation field[J]. Materials China, 2015, 34(9):685-688. (in Chinese)

[2] 薛育强,史颖,李耀东,等.30CrNi2MoVA钢的热处理工艺探讨[J]. 材料热处理技术, 2011, 40(16):185-186.

XUE Y Q, SHI Y, LI Y D, et al. Study on heat treatment process of 30CrNi2MoVA steel[J]. Material & Heat Treatment, 2011, 40(16): 185-186. (in Chinese)

[3] PAPACHARALAMPOPOULOS A, STAVROPOULOS P, JOHN S. Adaptive control of thermal processes: laser welding and additive manufacturing paradigms[J]. Procedia CIRP, 2018, 67:233-237.
[4] 杨永兴.CO₂激光增材制造熔覆高度实时检测与闭环控制[D]. 哈尔滨: 哈尔滨工业大学，2016.
YANG Y X. Real-time detection and closed-loop control of the deposition height in the process of CO₂ laser additive manufacturing[D]. Harbin: Harbin Institute of Technology, 2016. (in Chinese)
[5] 钦兰云,徐丽丽,杨光,等.激光沉积成形熔池尺寸分析与预测[J]. 红外与激光工程, 2018, 47(11): 1606009-1-7.
QIN L Y, XU L L, YANG G, et al. Analysis and prediction of melt pool size in laser deposition manufacturing[J]. Infrared and Laser Engineering, 2018, 47(11):1606009-1-7. (in Chinese)
[6] 徐丽丽.基于熔池监控的激光熔覆制造成形精度控制研究[D]. 沈阳: 沈阳航空航天大学,2018.
XU L L. Research on forming accuracy control of laser deposition manufacturing based on molten pool monitoring[D]. Shenyang: Shenyang Aerospace University, 2018. (in Chinese)

[7] 于君,陈静,谭华,等.激光快速成形工艺参数对沉积层的影响[J].中国激光,2007,34(7):1014-1018.
YU J, CHEN J, TAN H, et al. Effect of process parameters in the laser rapid forming on deposition layer[J]. Chinese Journal of Lasers, 2007, 34(7): 1014-1018. (in Chinese)

[8] 黄凤晓,江中浩,张健,等.激光熔覆工艺参数对单道熔覆层宏观尺寸的影响[J].材料热处理技术,2010,39(18):119-121.
HUANG F X, JIANG Z H, ZHANG J, et al. Effects of laser cladding parameters on macro-dimensions of laser cladding layer[J]. Material & Heat Treatment, 2010, 39(18):119-121. (in Chinese)
[9] ONWUBOLU J C, DAVIM J P, OLIVEIRA C, et al. Prediction of clad angle in laser cladding by powder using response surface methodology and scatter search [J]. Optics & Laser Technology, 2007, 39(6): 1130-1134.

[10] TAN H. Temperature measurement and research on microstructure controlling in laser rapid forming process[D]. Xi'an: Northwest Polytechnical University, 2005.
[11] FALLAH V, ALIMARDANI M, CORBIN S F. Temporal deve-lopment of melt-pool morphology and clad geometry in laser powder deposition[J]. Computational Material Science, 2011, 50(7): 2124-2134.
[12] 仲崇亮.基于Inconel718的高沉积率激光金属沉积增材制造技术研究[D].北京：中国科学院大学，2015.
ZHONG C L. Investigations on high deposition-rate laser metal deposition for additive manufacturing application based on Inconel 718[D].Beijing: University of Chinese Academy of Sciences, 2015. (in Chinese)

第41卷
第2期2020 年2月兵工学报ACTA
ARMAMENTARIIVol.41No.2Feb.2020

[1]	张庆军，谢颖，吴松. 基于正交实验与回归分析的机载共形天线吸波涂层厚度预测[J]. 兵工学报, 2021, 42(12): 2693-2699.
[2]	李龙，李言，杨明顺，陈鑫，李嘉伟. 冷滚打工艺参数对成形力及金属变形影响研究[J]. 兵工学报, 2019, 40(2): 420-429.
[3]	张川，张福隆，李跃峰，刘双宇，薄洪雨，张宏，李彦清. 50CrV钢激光填丝焊焊缝成形多元非线性回归模型[J]. 兵工学报, 2018, 39(11): 2256-2266.
[4]	赵丹丹，焦锋. 基于灰色关联分析的35CrMoV钢活塞杆激光熔覆工艺参数优化[J]. 兵工学报, 2018, 39(10): 2073-2080.
[5]	李强，谢里阳，李海洋，张芳敏，宋佳昕. 基于模糊综合层次评判法的精密齿轮制造工艺优化优先度分析[J]. 兵工学报, 2017, 38(4): 750-757.
[6]	王义强，闫国琛，袁修华，谷岩，杨林霖. 圆环面铣刀高速铣削S50C模具钢的工艺参数研究[J]. 兵工学报, 2014, 35(7): 1091-1096.
[7]	刘力力，樊黎霞，徐诚. 身管冷径向锻造残余应力的模拟研究[J]. 兵工学报, 2012, 33(11): 1291-1297.

基于尺寸预测的激光立体成形30CrNi2MoVA工艺参数研究

Research on Process Parameters of Laser Solid-formed 30CrNi2MoVA Steel Based on the Size Prediction

PDF

可视化

被引次数

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 7

编辑推荐

Metrics

本文评价