超声椭圆振动切削轨迹变化对表面形貌的影响

doi:10.3969/j.issn.1000-1093.2019.10.024

兵工学报 ›› 2019, Vol. 40 ›› Issue (10): 2170-2176.doi: 10.3969/j.issn.1000-1093.2019.10.024

• 研究简报 • 上一篇

超声椭圆振动切削轨迹变化对表面形貌的影响

江禹安¹，皮钧^1,2，杨光¹，姜涛¹，沈志煌¹

(1.集美大学机械与能源工程学院, 福建厦门 361021; 2.海洋平台保障系统关键技术福建省高校工程研究中心，福建厦门 361021)

收稿日期:2018-12-26 修回日期:2018-12-26 上线日期:2019-12-18
作者简介:江禹安(1994—)，男，硕士研究生。E-mail：jya1234567@163.com
基金资助:
福建省自然科学基金项目(2017J01700)；福建省科技重点项目（2017H0025）

Influence of Ultrasonic Elliptical Vibration Cutting Trajectory Change on Surface Morphology

JIANG Yu'an¹, PI Jun^1,2, YANG Guang¹, JIANG Tao¹, SHEN Zhihuang¹

(1.College of Mechanical and Energy Engineering, Jimei University, Xiamen 361021, Fujian, China;2.Key Technologies of Offshore Platform Support System of Fujian Colleges and Universities Engineering Research Center, Xiamen 361021, Fujian, China)

Received:2018-12-26 Revised:2018-12-26 Online:2019-12-18

摘要/Abstract

摘要： 通过改变刀尖振幅和相位差，研究超声椭圆振动切削过程中刀尖轨迹变化的运动特性。分析椭圆振动切削轨迹形状和轨迹偏转变化对加工表面形貌的影响，建立椭圆振动切削轨迹变化切削方向残余高度模型；利用研制的导波传输超声椭圆振动切削装置，改变相位差实现椭圆振动切削轨迹精准控制，分析对其加工表面质量的影响。实验结果表明：椭圆振动切削轨迹变化同时引起的切削方向残余高度和刀具动态角变化是影响加工表面质量的重要因素；在超声椭圆振动切削加工中存在一个相位差值，对抑制毛刺和崩边、提高加工表面质量具有最佳的效果。

关键词: 超声椭圆振动切削, 轨迹变化, 相位差, 表面形貌

Abstract: The motion characteristics of tool tip trajectory in ultrasonic elliptical vibration cutting are studied by changing the tool nose's amplitude and phase difference. The influences of elliptical vibration cutting trajectory shape and trajectory deviation on the machined surface morphology are analyzed, and a residual height model formed by the change in elliptical vibration cutting trajectory in cutting direction is established. A self-developed ultrasonic elliptical vibration cutting device is used to accurately control the change of elliptical vibration cutting trajectory achieved by changing the phase difference, and the influence of cutting trajectory change on the machined surface quality is analyzed. The experimental results show that the residual height in cutting direction and the change of tool dynamic angle caused by the cutting trajectory change are the important factors affecting the machined surface quality. A phase difference in ultrasonic elliptical vibration cutting is beneficial to restrain the burr and edge collapse and improve the surface quality. Key

Key words: ultrasonicellipticalvibrationcutting, trajectorychange, phasedifference, surfacemorphology

中图分类号:

江禹安，皮钧，杨光，姜涛，沈志煌. 超声椭圆振动切削轨迹变化对表面形貌的影响[J]. 兵工学报, 2019, 40(10): 2170-2176.

JIANG Yu'an, PI Jun, YANG Guang, JIANG Tao, SHEN Zhihuang. Influence of Ultrasonic Elliptical Vibration Cutting Trajectory Change on Surface Morphology[J]. Acta Armamentarii, 2019, 40(10): 2170-2176.

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超声椭圆振动切削轨迹变化对表面形貌的影响

Influence of Ultrasonic Elliptical Vibration Cutting Trajectory Change on Surface Morphology

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