叠层复合材料超声振动辅助螺旋铣削制孔工艺的试验研究

doi:10.3969/j.issn.1000-1093.2015.12.018

兵工学报 ›› 2015, Vol. 36 ›› Issue (12): 2342-2349.doi: 10.3969/j.issn.1000-1093.2015.12.018

叠层复合材料超声振动辅助螺旋铣削制孔工艺的试验研究

高航¹，孙超¹，冉冲¹，张欣²，李丽丽²

(1.大连理工大学机械工程学院辽宁大连 116024; 2.中航工业哈尔滨飞机工业集团有限责任公司黑龙江哈尔滨 150000)

收稿日期:2015-02-04 修回日期:2015-02-04 上线日期:2016-02-02
作者简介:高航(1962—)男教授，博士生导师
基金资助:
国家科技重大专项项目（2012ZX04003031）；国家高技术研究发展计划项目（2013AA040103）

Drilling Experiment of Laminated Composites by Ultrasonic Vibration Assisted Helical Milling Method

GAO Hang¹， SUN Chao¹， RAN Chong¹， ZHANG Xin²， LI Li-li²

(1.School of Mechanical Engineering, Dalian University of Technology, Dalian 116024，Liaoning, China;2AVIC Harbin Aircraft Industry Group Co., Ltd, Harbin 150000, Heilongjiang, China)

Received:2015-02-04 Revised:2015-02-04 Online:2016-02-02

摘要/Abstract

摘要： 针对某40CrNiMoA/玻璃纤维增强塑料（GFRP）航空叠层复合材料构件连接孔的制孔质量差和加工效率低的问题，提出了超声振动辅助螺旋铣削制孔新工艺。分析了超声振动辅助螺旋铣削制孔方法的刀具运动轨迹，给出了超声振动有效加工的振幅范围，在相同的切削速度与加工效率下，分析比较了3种不同工艺方法的切削力、切削温度及制孔质量。试验结果表明：相对普通螺旋铣削与钻削，超声振动辅助螺旋铣削加工40CrNiMoA材料时切削力分别降低25%和40%，最高切削温度降低15.7%和22%；加工GFRP材料时，最高切削温度降幅分别为16.5%和50%，且孔出口撕裂、毛刺等缺陷明显减少，达到制造要求。

关键词: 机械制造工艺与设备, 超声振动, 螺旋铣削, 叠层材料, 40CrNiMoA, 玻璃纤维增强塑料

Abstract: An ultrasonic vibration assisted helical milling method is proposed for machining 40CrNiMoA/glassfiber reinforced plastics (GFRP) laminated composites. The tool trajectory of ultrasonic vibration assisted helical milling method is analyzed, and the ultrasonic vibration amplitude range of effective machining is deduced. The cutting force, cutting temperature and machining quality of three different machining method under the same tool cutting speed and machining efficiency are analyzed. The results show that, compared with the traditional helical milling and drilling，the cutting forces of ultrasonic vibration assisted helical milling of 40CrNiMoA are reduced by 25% and 40%, respectively; while the maximum cutting temperatures are decreased by 15.7% and 22%. When processing GFRP, the maximum temperature is reduced by 16.5% and 50%. Meanwhile, the hole walk surface quality is significantly improved, the manufacturing defects, such as tearing and burrs, are significantly reduced to reach the manufacturing requirements.

Key words: manufaturing technology and equipment, ultrasonic vibration, helical milling, laminated composite, 40CrNiMoA, glassfiber reinforced plastics

中图分类号:

TB332

高航，孙超，冉冲，张欣，李丽丽. 叠层复合材料超声振动辅助螺旋铣削制孔工艺的试验研究[J]. 兵工学报, 2015, 36(12): 2342-2349.

GAO Hang， SUN Chao， RAN Chong， ZHANG Xin， LI Li-li. Drilling Experiment of Laminated Composites by Ultrasonic Vibration Assisted Helical Milling Method[J]. Acta Armamentarii, 2015, 36(12): 2342-2349.

参考文献

［1］ Cong W L, Pei Z J, Treadwell C. Preliminary study on rotary ultrasonic machining of CFRP/Ti stacks[J]. Ultrasonics, 2014, 54(6): 1594-1602.
[2] Pecat O, Brinksmeier E. Tool wear analyses in low frequency vibration assisted drilling of CFRP/Ti6Al4V stack material[J]. Procedia CIRP, 2014, 14: 142-147.
[3] Shyha I, Soo S L, Aspinwall D K, et al. Drilling of titanium/CFRP/aluminium stacks[J]. Key Engineering Materials, 2010, 447/448: 624-633.
[4] Zitoune R, Krishnarajd V, Almabouacif B S, et al. Influence of machining parameters and new nano-coated tool on drilling performance of CFRP/Aluminium sandwich[J]. Composites Part B: Engineering, 2012, 43(3): 1480-1488.
[5] Rahim E A, Mohid Z,Hamzah M R, et al. Performance of tools design when helical milling on carbon fiber reinforced plastics (CFRP) aluminum (Al) stack[J]. Applied Mechanics and Materials, 2014, 465: 1075-1079.
[6] Denkena B, Boehnke D, Dege J H. Helical milling of CFRP-titanium layer compounds[J]. CIRP Journal of Manufacturing Science and Technology, 2008, 1(2): 64-69.
[7] Denkena B, de Leon L, Dege J H. Kinematik und spanungsformen beim zirkularfrsen[J]. Materialwissenschaft und Werkstofftechnik, 2008, 39(9): 610-615.
[8] Qin X, Wang B, Wang G, et al. Delamination analysis of the helical milling of carbon fiber-reinforced plastics by using the artificial neural network model[J]. Journal of Mechanical Science and Technology, 2014, 28(2): 713-719.
[9] Kalla D, Sheikh-Ahmad J, Twomey J. Prediction of cutting forces in helical end milling fiber reinforced polymers[J]. International Journal of Machine Tools and Manufacture, 2010, 50(10):882-891.
[10] Wang H, Qin X D, Ren C Z, et al. Prediction of cutting forces in helical milling process[J]. The International Journal of Advanced Manufacturing Technology, 2012, 58(9): 849-859.
[11] Rawat S, Attia H. Wear mechanisms and tool life management of WC—Co drills during dry high speed drilling of woven carbon fibre composites[J]. Wear, 2009, 267(5): 1022-1030.
[12] Abrate S, Walton D A. Machining of composite materials: part I: traditional methods[J]. Composites Manufacturing, 1992, 3(2): 75-83.
[13] 王奔,高航,毕明智,等. C/E复合材料螺旋铣削制孔方法抑制缺陷产生的机理[J]. 机械工程学报, 2012,48(15): 173-181.
WANG Ben, GAO Hang, BI Ming-zhi, et al. Mechanism of reduction of damage during orbital drilling of C/E composites[J]. Journal of Mechanical Engineering, 2012,48(15): 173-181.(in Chinese)
[14] Brinksmeier E, Fangmann S, Meyer I. Orbital drilling kinematics[J]. Production Engineering, 2008, 2(3): 277-283.
[15] Chen W. Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates[J]. International Journal of Machine Tools and Manufacture, 1997, 37(8): 1097-1108.
[16] Wang B, Gao H, Cao B, et al. Mechanism of damage generation during drilling of carbon/epoxy composites and titanium alloy stacks[J].
Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2014, 228(7): 698-706.
[17] Longbottom J M, Lanham J D. Cutting temperature measurement while machining-a review[J]. Aircraft Engineering and Aerospace Technology, 2005, 77(2): 122-130.
[18] Krishnaraj V, Zitoune R, Davim J P. Drilling of polymer-matrix composites[J]. Journal of Composite Materials, 2013, 47(15):1817-1832.
[19] 温泉,郭东明,高航，等. 基于划痕试验的碳纤维/环氧树脂复合材料制孔毛刺与撕裂缺陷形成机制[J]. 复合材料学报, 2014(1): 9-17.
WEN Quan, GUO Dong-ming, GAO Hang,et al. Study on burr and spalling formation mechanism of carbon/epoxy composites by scratching experiment[J]. Acta Materiae Compositae Sinica, 2014(1): 9-17.(in Chinese)
[20] Gao Y, Dong S L, Yang D Z, et al. Damage effects of 120 keV electron radiation on AG-80 resin[J]. Journal of Polymer Science Part B: Polymer Physics, 2006, 44(1): 177-184.

[1]	董香龙，郑雷，韦文东，吕冬明，朱卓志，徐苏柏，秦鹏. SiC/GFRP叠层复合装甲旋转超声孔加工轴向力与制孔质量研究[J]. 兵工学报, 2022, 43(10): 2631-2639.
[2]	柏朗，李言，杨明顺，李玉玺，林允博，赵仁峰. 静压支撑-超声振动单点增量成形件几何误差试验研究[J]. 兵工学报, 2020, 41(6): 1219-1226.
[3]	王明环，王嘉杰，童文俊，陈侠，许雪峰，王芯蒂. 微凹坑超声电解滚蚀加工间隙多物理场特性及成形规律[J]. 兵工学报, 2020, 41(4): 783-791.
[4]	杨明顺，肖旭东，姚志远，袁启龙，李言，李玉玺. 1060铝板超声振动单点增量成形极限研究[J]. 兵工学报, 2019, 40(3): 601-611.
[5]	崔博，张宏，刘双宇，刘凤德. 高氮钢复合焊接接头氮含量和气孔控制方法研究[J]. 兵工学报, 2019, 40(11): 2311-2318.
[6]	辛彬，李淑娟，李玉玺. 单晶硅电火花成形加工试验研究与工艺参数优化[J]. 兵工学报, 2017, 38(9): 1854-1861.
[7]	何泽地，田东宁，杨金川，姚智慧. 薄壁球壳真空吸附装夹变形力学分析与控制[J]. 兵工学报, 2017, 38(7): 1409-1415.
[8]	郑建新，刘威成，段玉涛. 7075铝合金二维超声挤压加工表面质量影响因素及其交互作用研究[J]. 兵工学报, 2017, 38(6): 1231-1238.
[9]	陈实现，刘双宇，张宏，李彦清，刘凤德. 激光-电弧复合焊等离子体特性与焊缝熔深相关性研究[J]. 兵工学报, 2017, 38(5): 978-985.
[10]	赵建社，周学德，周旭娇，汪文峰. 带冠整体叶轮电火花加工电极及其运动轨迹同步设计方法[J]. 兵工学报, 2017, 38(4): 744-749.
[11]	李强，谢里阳，李海洋，张芳敏，宋佳昕. 基于模糊综合层次评判法的精密齿轮制造工艺优化优先度分析[J]. 兵工学报, 2017, 38(4): 750-757.
[12]	林涛, 杨炜, 王健. 基于快速抛光技术的光学元件材料去除模型研究[J]. 兵工学报, 2017, 38(3): 527-533.
[13]	杨臻，张平，蔡志海，秦航. 高强钢激光-电弧复合焊接接头力学性能研究[J]. 兵工学报, 2017, 38(3): 549-554.
[14]	陆益敏，黄国俊，郭延龙，丁方正，陈霞，韦尚方，米朝伟. 激光沉积大面积均匀类金刚石膜的设计改进及实验[J]. 兵工学报, 2017, 38(3): 555-560.
[15]	崔凤奎，凌远非，薛进学，李玉玺，李言，解克各. 花键冷滚打成形表层加工硬化研究[J]. 兵工学报, 2017, 38(2): 358-366.

叠层复合材料超声振动辅助螺旋铣削制孔工艺的试验研究

Drilling Experiment of Laminated Composites by Ultrasonic Vibration Assisted Helical Milling Method

PDF

可视化

被引次数

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价