智能物流装备在火炸药行业黑灯工厂中的应用

doi:10.12382/bgxb.2023.1000

摘要/Abstract

摘要：

采用机器代替人工,实现自动化、智能化的物流是我国的火炸药工厂实现黑灯工厂的必经之路。火炸药黑灯工厂包括生产设备、检测设备、物流设备、管理系统四大类。黑灯工厂的物流主要起物资管理、出入库管理、自动运输作用,须满足自动化数据采集、出入库、调度、数字化管理等要求。从原材料入场至成品出厂,火炸药黑灯工厂的物流按功能归纳为装卸、运输、贮存三类,贮存类建议采用自动化立体库、货柜等,运输类建议采用自动导引车、有轨导引车等,装卸类建议采用机器人、无人叉车等。在不具备5G专网基础的情况下提出了红外无线通信和二维码通信的解决方案。研究结果表明,在满足保密通讯、防爆的基本要求条件下,根据产线的特点,从贮存、运输、装卸等环节选择或定制合适的物流装备,可逐步构建符合火炸药生产特殊要求的黑灯工厂。

关键词: 黑灯工厂, 智能仓储物流装备, 自动化立体库, 自动导引车

Abstract:

The use of machines to replace people and achieve automated and intelligent logistics is a necessary path for the construction of dark factories in the current explosives industry. The equipment in explosive Dark Factory consist of four categories, manufacturing equipment, detection equipment, logistics equipment and management system. The main function of logistics is inventory management, inbound and outbound management, and automatic transportation. The logistics system must meet the requirements of automated data collection, inbound and outbound management, scheduling, and digital management. From raw materials to final products, the logistics of explosives Dark Factory can be classified into three categories based on their basic functions: loading and unloading, transportation, and storage. For storage, it is recommended to use automated warehouses, automated containers, etc. For transportation, it is recommended to use automatic guided vehicles, rail guided vehicles, etc. For loading and unloading, it is recommended to use robot arms, unmanned forklifts, etc. A solution for infrared wireless communication and QR code communication was proposed without the foundation of 5G network. The research results indicate that, under the basic requirements of confidential communication and explosion-proof, selecting or customizing appropriate logistics equipment from storage, transportation, loading and unloading, etc. according to the characteristics of the production line, can gradually build a Dark Factory that meets the special requirements of explosive production.

Key words: dark factory, intelligent logistics equipment, automated warehouse, automated guided vehicle

中图分类号:

TJ08

何爱军, 刘银莲, 于靖, 贾凡. 智能物流装备在火炸药行业黑灯工厂中的应用[J]. 兵工学报, 2023, 44(S1): 196-208.

HE Aijun, LIU Yinlian, YU Jing, JIA Fan. Application of Intelligent Logistics Equipment in Dark Factory of Explosive Production[J]. Acta Armamentarii, 2023, 44(S1): 196-208.

图/表 15

图1 智能工厂示意图

Fig.1 Schematic of smart factory

图2 黑灯工厂连续生产线示意

Fig.2 Schematic of continuous production line in dark factory

图3 工厂6类要素

Fig.3 Six elements of Dark Factory

图4 黑灯工厂组成部分

Fig.4 Composition of Dark Factory

图5 自动化立体库构成

Fig.5 Composition of automated warehouse

图6 自动化立体库实物

Fig.6 Automated warehouse

图7 自动化立体库案例

Fig.7 Case of automated warehouse

图8 自动化立体库搭配AGV案例

Fig.8 Case of automated warehouse with AGV

图9 磁导式AGV实物

Fig.9 AGV guided by magnetic strip

图10 激光导航AGV实物

Fig.10 AGV guided by laser

图11 视觉导航AGV示意图

Fig.11 AGV guided by vision

图12 机械臂实物

Fig.12 Classic robotic arm

图13 U型立体库堆垛机红外通讯示意图

Fig.13 Schematic diagram of infrared communication of stacker crane in U shaped aisle automated warehouse

图14 U型转弯轨道红外通讯实例

Fig.14 Case of infrared communication of U shaped aisle automated warehouse

表1 不同危险环境中物流设备适应性

Table 1 Adaptability of logistics equipment in different hazardous environments

设备	F0区	F1区	F2区
自动化立体库	不宜使用	不宜使用	可使用
自动化货柜	可使用	可使用	可使用
AGV	可使用	可使用	可使用
RGV	可使用,滑触线供电除外	可使用,滑触供电除外	可使用
机器人	可使用	可使用	可使用
无人叉车	可使用	可使用	可使用

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